Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

7.3L Powerstroke won't start

Thread Tools
 
Search this Thread
 
Old Aug 25, 2013 | 05:00 PM
  #1  
DougH000's Avatar
DougH000
Thread Starter
|
Freshman User
Joined: Sep 2012
Posts: 40
Likes: 0
7.3L Powerstroke won't start

A few days ago, I posted that my 96 F-350 with a 7.3l Powerstroke won't start occasionally. Right now is one of those times. I took the suggestions from a few of you, and now I'm lost. So, I'm back..

The truck won't start. It has a brand new (2 days ago) Ford CPS. I fired up my trusty scan tool and found (while cranking):

VPWR is 10.56 v
RPM is 137-143
ICP is 205
and FUELPW is 0.053

When I found the ICP below 500, I checked out the IPRDC, which is 54.9

Checking the flowchart of what to do next, it says to connect test plugs tool # D94T 6600 A. However, I do not have this tool, while I can order it, I'm not interested in spending $250 for a diagnostic tool. Does someone have an idea of how to check for a bad HPOP/ IPR? Or where to go from here?
 
Reply
Old Aug 25, 2013 | 07:41 PM
  #2  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 75
From: Gilbert, PA
Is the engine full of oil?
Do you have fuel in the fuel filter housing?
 
Reply
Old Aug 25, 2013 | 08:05 PM
  #3  
DougH000's Avatar
DougH000
Thread Starter
|
Freshman User
Joined: Sep 2012
Posts: 40
Likes: 0
Engine oil full. HPOP oil full and changed last week. Fuel filter bowl is full. I'm now able to get it started for short periods (30 seconds to 3 min ea), then it dies and immediately restarts
 
Reply
Old Aug 25, 2013 | 08:29 PM
  #4  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 75
From: Gilbert, PA
What HPO are you seeing?
 
Reply
Old Aug 27, 2013 | 02:47 PM
  #5  
UNTAMND's Avatar
UNTAMND
Logistics Pro
15 Year Member
Joined: Jul 2009
Posts: 3,635
Likes: 3
From: Lansdale, PA
If vehicle power is below 11v I have a hard time believing that its cranking over fast enough. Between slow crank speed and not turning hpop fast enough, you aren't getting anywhere. Pull batteries and get them tested. Put a good booster/charger on batteries or if you have awesome booster cables, a good vehicle to help boost voltage while cranking.
Your starter could be weak and drawing a lot of current also causing low batt voltage. Cranking rpm should be in the 300s I would expect. Not mid 100s.
 
Reply
Old Aug 27, 2013 | 03:06 PM
  #6  
DougH000's Avatar
DougH000
Thread Starter
|
Freshman User
Joined: Sep 2012
Posts: 40
Likes: 0
Batteries are about 1 year old 850 cca from Ford. Spec says it needs at least 7 volts for the PCM during cranking and the batteries are showing 12.01 v after an overnight sitting and no load. The HPOP needs a minimum of 100 rpm to trigger the IPR and ICP. However, the ICP is supposed to be over 500 psi to start the engine (not the 205 I was getting).

This has been an intermittent issue that happens once every 3-5 days. After about an hour from first no start, the truck just starts. The VPWR is still mid-10's during cranking. The RPMs are still about 150, but suddenly the ICP is showing about 800 psi and it just starts like nothing was ever wrong.

But every since the truck wouldn't start on Sunday, it starts normally, and then just runs a little rough until it fully warms up (10-15 minutes later), then runs perfectly fine.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Miner9914
1999 - 2016 Super Duty
1
Jul 28, 2019 12:17 AM
rathersmart
1994.5 - 1997 7.3L Power Stroke Diesel
5
Jul 8, 2013 12:32 AM
fancyvern
1999 - 2003 7.3L Power Stroke Diesel
2
Nov 7, 2011 09:00 PM
Deadeye1445
1999 - 2003 7.3L Power Stroke Diesel
12
Jul 4, 2011 05:39 PM
ALW
1999 - 2003 7.3L Power Stroke Diesel
10
Jan 27, 2006 11:03 PM




All times are GMT -5. The time now is 05:53 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE