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Three Cooling System Questions

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Old Jun 16, 2013 | 12:56 PM
  #1  
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Three Cooling System Questions

  1. Is there a way to pressurize my Expy's cooling system without running the engine, so that it's cool to the touch and I might hear a hiss from the pinhole or crack?
  2. Are there any tricks to replacing the thermostat or water pump? It seems pretty straight-forward to me.
  3. How do I flush/fill/bleed the cooling system properly?

My truck is a 2000 Expy 4.6L XLT 4x4 6-code with 175k+ on the clock. It's got dual air.

In the next week, I need to find a radiator leak, then replace the factory-original thermostat and water pump and finally flush/fill the cooling system.

I think the leak is in the upper-passenger corner of the radiator. The coolant residue on the surrounding areas is convincing. But I can't eyeball the leak, which explains my first question

Question #3 is born of ignorance. It was probably 1983 when I last installed a Prestone Flush/Fill kit and that car had a good ol' pressure cap right in the middle of the upper radiator tank. But my head fills with questions when I contemplate the overflow bottle on my Expy.

THANK YOU
 
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Old Jun 16, 2013 | 01:05 PM
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You need a radiator testing kit to pressurize the cooling system. Perhaps your local auto parts store rents it.
 
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Old Jun 16, 2013 | 08:56 PM
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I was thinking of building my own pressure tester by pulling a rubber tire valve stem through hole drilled in the middle of a gutted de-gas tank cap. Do you think this would work?
 
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Old Jun 16, 2013 | 10:46 PM
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Yes you can make a pump like that. What it will lack is a pressure gauge. You don't want to go over 18 PSI when pressurizing the system.
 
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