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Old Jun 14, 2013 | 03:14 PM
  #1  
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P0442

My 2009 F250 5.4 was throwing code P0442 - minor EVAP control system leak.

The first time it happened, the guy at the parts store checked it out, reset it, and said if it comes back, try replacing the gas cap.

The second time it happened, same thing.

I bought a Stant cap at my local parts shop, and had them reset it again. I don't like the Stant cap since it does not fit the retainer correctly, but it sealed fine.

However, the same code came back.

It took a smoke test to identify a leak from the vent tube on top of the fuel tank. The tube was replaced today.

If the code stays gone for a few hundred miles, I'm going to switch back to the original gas cap. I want to make sure the leak is gone before I change anything.

Thought I would share this with y'all in case anyone else has a similar issue.
 
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Old Jun 14, 2013 | 08:15 PM
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Thanks for posting. Hopefully if anyone has the code they will stumble upon this thread.
 
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Old Jun 15, 2013 | 06:27 AM
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Smoke machines are invaluable in testing evap systems for leaks. Without one, replacing the gas cap is about the only easy thing that can be done.
 
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Old Oct 10, 2014 | 07:49 PM
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OK... got an 04 Sport Trac with 4.0

August 2010 It was a Saturday and I put on the CAI I drove down the highway about 10 miles and check engine light comes on. Code checker tells me it's P0442.

Truck NEVER had this come up when it was using the stock AI.

Checked all connections that were made and all clamps for tightness and everythings looks good.

Replaced gas cap twice (2nd one was a $25 OEM)

I clear the code from time to time and it comes back after about 50-75 miles.

I am guessing from previous posts I may have to pay someone to do a smoke leak test?

It just seems funny that it came on right after the CAI was installed.
 
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