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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Need suggestions, broken EGR thread...

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Old Apr 21, 2013 | 04:56 PM
  #1  
timbersteel's Avatar
timbersteel
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Need suggestions, broken EGR thread...

On my '92, 300, I was removing the EGR from the tube, and the lower threaded part broke off flush in the tube. I have to no avail, removing it. Heated with MAP gas, penetrating oil, #6 extractor, its not breaking free from the pipe. I can turn the nut in either direction, but the cast iron isn't breaking free. Its already a safety issue since the fuel lines run just underneath.

It doesn't look to be an easy task to remove the entire tube either, since I'm sure it's gonna only get worse with bolts that haven't been touched in 21 years.

I welcome any advice and suggestions. Thanks again!
 
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Old Apr 21, 2013 | 05:50 PM
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Can you remove the tube from the exhaust manifold? That would make it easier for the simple fact that you can get it in a vise or on a work bench to keep working at it.

As for the actual removal...sorry, no suggestions at the moment.
 
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