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E4OD problem

Old Apr 21, 2013 | 12:05 PM
  #16  
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Ok I went out and cleared the codes and started it up. Manually shifted the gears and all. I can get movement in all gears if I rev to high RPM. Ran codes again....KOEO....452......KOER.....none.....All warning lights are out now so it was low brake fluid.Is the 452 code the sensor on the rearend or the one on the transmission tailpiece? Could this cause why I'm having to hit high RPM to move now?
 
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Old Apr 21, 2013 | 04:04 PM
  #17  
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My 0.02 USD worth . . .

Originally Posted by Cowboydesperado
Ok I went out and cleared the codes and started it up. Manually shifted the gears and all. I can get movement in all gears if I rev to high RPM. Ran codes again....KOEO....452......KOER.....none.....All warning lights are out now so it was low brake fluid.Is the 452 code the sensor on the rearend or the one on the transmission tailpiece? Could this cause why I'm having to hit high RPM to move now?
Having to rev the engine to get movement means one of two things - either you need to rev it to get pressure up to a high enough value to make the forward clutch engage partially or you're having to rev it to overcome clutches that shouldn't be applied. If all hydraulic ckts are good, it should just go into gear like normal.

Did you change out the MLPS? Could be a bad MLPS telling the PCM you're not in gear. Not likely, but a thought.

Have you tried unplugging the transmission solenoid pack to test for full manual function? Manual low is 1st, manual second is 2nd, D position might be OD, I think. If you have the same problems with the transmission unplugged, the problem lays inside the case.

You said you did not replace the pump. Did you do an internal inspection? To me, that pump is still suspect.

By the way, VSS is on the rear axle. Pull it out, clean the gunk off of it with a rag, check electrical connections. Be careful, you can break it or damage the wires.

Running out of suggestions, here.

Ray
 
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Old Apr 21, 2013 | 05:16 PM
  #18  
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Did change the MLPS when all this first started and made no difference. Going to unplug the solenoid and clean the VSS. Thinkinjg maybe a pump issue also. Will report back later.
 
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Old Apr 21, 2013 | 07:23 PM
  #19  
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I put a new VSS in and got same code....KOEO....452. Now get a KOER.....213.....Spout circuit open. Guess it could be a bad EEC/PCM......just getting alot of eratic codes. Also unplugged the solenoid in the trans and it doesn't change a thing. Maybe going to be pulling her out again to take a look at the pump and all internals......damn it....(crying in my hands now)......any other ideas before I go do what I don't want to do?
 
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Old Apr 21, 2013 | 08:49 PM
  #20  
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Originally Posted by Cowboydesperado
I put a new VSS in and got same code....KOEO....452. Now get a KOER.....213.....Spout circuit open. Guess it could be a bad EEC/PCM......just getting alot of eratic codes. Also unplugged the solenoid in the trans and it doesn't change a thing. Maybe going to be pulling her out again to take a look at the pump and all internals......damn it....(crying in my hands now)......any other ideas before I go do what I don't want to do?
Well, wish I had something else to suggest. The fact that it will not work with the sol pack unplugged suggests a hydraulic issue inside the transmission. I'm not sure about that code 213, unless it's related to having the sol pack unplugged. Looks like it's time to pull that puppy back out and bench it again.

Like I've said before, a good manual will tell you which ports are for the forward and direct clutches. Energizing the forward clutch with air and turning the input shaft should make the gearset turn the output shaft. 60 psi should be enough. Should turn fairly easily, too.

I feel for ya. When I worked at Sequoia, this happened from time to time. Give that pump and forward clutch great scrutiny.
 
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Old Apr 21, 2013 | 09:39 PM
  #21  
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Since you have already opened the trans why don't you check the accumulator and the valve body springs?.
 
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Old Apr 21, 2013 | 11:34 PM
  #22  
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Originally Posted by Encho
Since you have already opened the trans why don't you check the accumulator and the valve body springs?.
Maybe it would be a good idea to check the valve body springs but the accumulator springs, if broken, will cause hard shifting, not a no-movement situation.

HTH
 
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Old Apr 22, 2013 | 07:22 PM
  #23  
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When it does move, does it feel like it's binding or does it feel like it's slipping?
It could be that it's trying to apply multiple clutch packs at one time OR you could have cut a lip seal and the clutches aren't able to fully engage due to the lack of pressure.

If I were you, that thing would be back on my work bench and I would be air checking every clutch pack possible and verifying proper ball locations in the valve body.
 
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Old Apr 22, 2013 | 07:24 PM
  #24  
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Also may have a sprag that is slipping when it has a load on it?
Just throwing out suggestions lol
 
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Old Apr 22, 2013 | 08:19 PM
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My head hurts!

Originally Posted by 88XL5.0H
When it does move, does it feel like it's binding or does it feel like it's slipping?
It could be that it's trying to apply multiple clutch packs at one time OR you could have cut a lip seal and the clutches aren't able to fully engage due to the lack of pressure.

If I were you, that thing would be back on my work bench and I would be air checking every clutch pack possible and verifying proper ball locations in the valve body.
Agreed.

Originally Posted by 88LX5.0H
Also may have a sprag that is slipping when it has a load on it?
Just throwing out suggestions lol
My thoughts, too but he's tried manual low, which applies the low/reverse clutch pack along with the forward clutch pack for engine braking in low. That overrides a bad low gear sprag in the back of the main housing.

He's had the same problem both before and after the rebuild, so that leaves not many things it could be. I'm still leaning toward a bad pump. Volume may not be enough or something is amiss with the forward clutch circuit. The clutch circuits can be tested on the bench using shop air and a rubber-tipped air nozzle.

Pump pressure can be tested with a transmission pressure gauge, using the specs from the manual. One other place to look would be the forward clutch housing. A crack or leak here would cause the symptoms that have been presented.

Man, this one is a real mystery.

 

Last edited by raystankewitz; Apr 22, 2013 at 08:22 PM. Reason: Falied at a multiple post quote
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Old Apr 23, 2013 | 02:54 PM
  #26  
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i was wondering, did you find out yet, what happened? i was the same problem with my 92 f-150
 
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Old Apr 26, 2013 | 09:26 PM
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Going to hit it again this weekend. I'll report back as to what I find and if it kills me I'll have my wife let ya"ll know.....lol
 
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Old Apr 27, 2013 | 06:43 PM
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Ok i"m still kickin' and we have a solution I think. Pulled it out took valve body off and ran an air check. Forward clutch seal is hissing like a pissed off snake. Noticed there are several seals in the diagrams. Which one would cause the hissing noise? Going to tear it down to get to the seal and go from there.
 
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Old Apr 28, 2013 | 01:16 AM
  #29  
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Originally Posted by Cowboydesperado
Ok i"m still kickin' and we have a solution I think. Pulled it out took valve body off and ran an air check. Forward clutch seal is hissing like a pissed off snake. Noticed there are several seals in the diagrams. Which one would cause the hissing noise? Going to tear it down to get to the seal and go from there.
Okay, now we're getting somewhere.

Two rubber lip seals on the forward clutch apply piston and two sealing rings out of four on the center support would be the possible leak points. I would check the piston first. You'll have to disassemble the clutch completely to do that. Use plenty of vaseline or transmission assembly lube on the seals and ease the piston back into its bore using a loop of .020 piano wire.

I make that tool out of a piece of K&S piano wire folded over but not bent sharp. Make the loop over a pencil to be sure it's not too sharp. Leave the legs about 4" long, put them into a small tube about the size of a pencil and peen the tube flat over the wire. Use the rounded end of the wire to ease the seal home in the bore. Does that make sense?

Ray
 
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Old Apr 28, 2013 | 09:50 AM
  #30  
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Thanks I'll give it a shot and report back.
 
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