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Old Mar 29, 2013 | 07:55 PM
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Unhappy 2004 to 2007 engine swap

Hello all, I am a newbie on here, and I know nothing about repairing vehicles.

I have a 2004 f150 5.4 and just swapped the engine for a used 2007 f150 5.4 with low mileage, now it runs very rough at idle and started right after the swap. The mechanic is now trying to say that there is a timing difference between the 2 engines and that he has to go into the engine and change some timing parts or something, and if that is the case then why would he figure that out after the job was done? Needless to say I am taking the truck elsewhere to get the job finished.
Also, I have been calling around and have spoken to 3 different ford techs that are saying that he doesn't know what he is talking about and that the core of the engine did not change between those years.
I am hoping that someone can lead me in the right direction here so I can figure out what the true scenario may be.

Thank you all in advance
 
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Old Mar 29, 2013 | 08:08 PM
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I am guessing the PCM would need to be reflashed to meet the 07's engine specs.
 
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Old Mar 29, 2013 | 08:17 PM
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They can flash my existing PCM to work with the new engine?

Thank you for the quick response, it's greatly appreciated
 
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Old Mar 29, 2013 | 08:20 PM
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Are there different sensors or something in the engine that would differ from the old engine? I do know that some of the other parts like injectors, etc were different on the new engine. And thats about all I know about it

Thanks
 
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Old Mar 29, 2013 | 08:50 PM
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Yes, I think they should be able to use your current PCM. Not sure on the specifics. However, the settings might be different on the new engine.

I am not positive on the whole thing, but that is what I've read.
 
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Old Mar 29, 2013 | 08:59 PM
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What you are saying makes alot of sense, and it is an inexpensive place to start.

Have you read about it on this site, if so could you point me in that direction?

Thank you very much
 
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Old Mar 29, 2013 | 09:52 PM
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I don't remember where. You might look in the modular engine section here. It covers the 4.6 and 5.4, Modular V8 (4.6L, 5.4L) - Ford Truck Enthusiasts Forums

There is also a search feature here that offers lots of reading too.
 
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Old Mar 29, 2013 | 10:02 PM
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Great thank you, I will check it out
 
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Old Mar 29, 2013 | 10:08 PM
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Good luck. Keep us updated. I'm curious what the fix is. Once the PCM and the engine are talking there might be some other maintence issues like coil packs, spark plus, and vacuum lines. In the grand scheme that is minor.
 
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