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Old Jun 3, 2003 | 11:54 AM
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BW 1356 gurus needed

Trying to solve a problem here that revolves around the BW1356. Say i have a 93 F350 4x4, with the BW1356 Tcase. On these trucks where is the VSS mounted. I'm pretty sure the D60 or D70 did not come with a tone ring like the ford 8.8 has. I figured it would be located in the output shaft housing of the tcase. Any information to shed some light on this is greatly appreciated. thanks
 
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Old Jun 3, 2003 | 04:07 PM
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BW 1356 gurus needed

The Sterling 10.25" has the tone ring and ABS sensor on top of the diff, so I'd expect to see it on any axle from '87-up, and especially on '92-96, because the PSOM runs off it.
 
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Old Jun 4, 2003 | 01:07 PM
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Tone ring?? I've never heard that term. What is it?
 
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Old Jun 4, 2003 | 08:20 PM
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Its a metal ring attached behind the ring gear. It has many teeth on it, there is a sensor mounted above it that counts it's rotations and gives you a reading on your speedometer/odometer module (if it's 92-96) as well as other functions (like ABS for 87-96).
 
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Old Jun 4, 2003 | 09:56 PM
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but was there ever a BW1356 made that had an output shaft mounted speed sensor?
 
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Old Jun 4, 2003 | 11:17 PM
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Oh ok. I saw that in my 96 and had never seen one in another diff before and figured that was what it was for. I jsut never knew what it was called.
 
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Old Jun 5, 2003 | 12:23 AM
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I think there was one for the electronic shift version so it knew what speed you were traveling at for engagement but I could be incorrect. I'd check my dealership manual but I don't have it around.
 
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Old Jun 5, 2003 | 07:08 AM
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I read somewhere on the internet that some guy did this swap on his bronco, but i could not find an adress to email him about it. I know it's gotta be out there, i thought all F350 with the larger D70 has the sensor in the Tcase, i'm not quite sure tho. I'll try going to a different ford dealership today.
 
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Old Jun 5, 2003 | 03:45 PM
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The OSS on the electrically-shifted 1356 was only used by the shift computer - never for the transmission. '87-92 1356s had a VSS in the speedometer hole that was used for the cruise and the E4OD.

What exactly are you trying to do with the t-case or truck? Did you look for the ABS sensor on the diff?
 
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Old Jun 5, 2003 | 08:45 PM
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Well, i put a 9" in my 93 F150 5spd, which originally had the 8.8 rear axle. That axle having the VSS/ABS located on it. The 9" on the other hand has no provisions for such. I had read somewhere that a guy that swaped a 9" on his bronco used the output shaft housing that had a VSS in it.

Could the '87 - '92 BW1356 be used for the speedometer in my 93 F150?
 
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Old Jun 5, 2003 | 11:40 PM
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That guy built his own bracket to hold the original ABS sensor and fabricated a tone ring specific to his rear axle ratio to produce the appropriate number of pulses per mile.

You can't use the '87-92 cruise VSS to run a '92-96 PSOM because it only puts out 6 pulses per speedo cable rev and you need 108 per rear tire rev. Read this.
 
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Old Jun 6, 2003 | 11:45 PM
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No no, this other guy actually used a different output shaft housing. I heard about the guy that fabbed up his own bracket.

I think the guys name was E.Long, saw it on superford.com, When i last spoke with him he said he sold the bronco and doesn't remeber what is needed to get it working.

is ther a way to fake the computer out, any way to multiply the output pulses to achieve the 108 needed
 
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Old Jun 7, 2003 | 12:17 PM
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I tried out some math not sure if it will work but here goes.

How i see it, 92-96 PSOM is looking to see how long it takes for the 108 teath to pass in conjunction with the tire revs/mile to calculate the speed.

my 32" tires produce 630.25 revs/mile
I have 4.56 gears
If i were to use the 87-92 cruise VSS which produces 6 pulses per rotation.

Because the driveshaft must rotate 4.56 times faster to achieve 1 rotation of the tire we can say that it would be like having a tone ring with approx. 27 teeth.

Does the PSOM care that there isn't enough or will it still look for the 108 teeth?

ConvConst = RevsperMile x ToneRingTeeth / 8000

CC = 630.25 x 27/8000
CC = 2.12

okay, now i see why it won't work....
 
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Old Jun 7, 2003 | 12:31 PM
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The conversion constant won't go below 5.00.
 
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Old Jun 7, 2003 | 07:00 PM
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yeah... gotta try to figure something out
 
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