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I'm continually reading about the requirement to install upgraded or stronger EGR coolers. I understand the point, that a stronger EGR cooler would be less likely to fail, but it also won't cool the exhaust stream as well, and will be introducing hotter exhaust gas into the intake stream. Now, I am assuming that a cooler stream of gas is better, both for reducing emissions and for the general health of the engine, and that may be dangerous to assume. But I am also of the opinion that the reason the EGR cooler fails is really a side effect of the oil cooler failing, and that if the oil cooler is in good shape and coolant flow is correct, the EGR cooler won't fail. So - is this a true statement? That if coolant flow through the EGR cooler is correct, that it won't be subject to unusual failure? If so, why not just put an OEM part back in?
Also - if the coolant flow getting blocked is what causes the EGR cooler failure, has anyone ever experimented with separating the coolant flow so that the oil cooler flow bypasses the EGR cooler and the EGR cooler gets it's own independent flow of coolant?
Im one of the rare ones who had EGR cooler failure but oil vs coolant temp spread was 7-9 degrees. Welded it shut and left oil cooler alone. 1000+ miles and holding. *fingers crossed*
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