Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

No boost, engine stumbles-cuts out

Thread Tools
 
Search this Thread
 
Old Mar 3, 2013 | 09:37 PM
  #1  
Todd77F250's Avatar
Todd77F250
Thread Starter
|
Junior User
Joined: Apr 2003
Posts: 62
Likes: 0
No boost, engine stumbles-cuts out

Hi There. I've run into a problem with no boost in my 2005 F350.

I just completed A new EGR delete new, stand pipes STC, etc. and once all together my truck was running at what seams half power with only 4 lbs boost at best only when I got the RPM's over 3000. I could hear the turbo spooling up but no real boost. As I'm pulling and reconnecting some sensors to make sure they are tight, now the truck doesn't really drive at all. Although I can hear the turbo a bit better now at the exhaust pipe, It now revs up to 2000 RMS and stumbles dead, then continues to rev back up to 2000 then stumble. even when I put my foot into it and now no boost on the instrument gauge what so ever. I looked through all tubes connecting to the turbo and haven't found a leak. I originally thought it might be the turbo solenoid not adjusting the veins in the turbo but now with the stumbling/cutting out, I think it might be something more. Any thoughts?
 
Reply
Old Mar 3, 2013 | 10:31 PM
  #2  
04badford's Avatar
04badford
Lead Driver
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 7,830
Likes: 96
From: Manteca,Ca
What does the ICP and IPR reading, check the icp connection when running( wiggle test)
 
Reply
Old Mar 3, 2013 | 10:45 PM
  #3  
Todd77F250's Avatar
Todd77F250
Thread Starter
|
Junior User
Joined: Apr 2003
Posts: 62
Likes: 0
I'm not sure how to check those. The ICP is the reflective covered covered sensor off of the HPOP right? Pain in the rear to get to.
 
Reply
Old Mar 3, 2013 | 11:04 PM
  #4  
04badford's Avatar
04badford
Lead Driver
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 7,830
Likes: 96
From: Manteca,Ca
the ICP is on the passenger side rocker cover the IPR will be under the turbo, the wire wiggle test to the ICP will tell you if the connection is bad, if theres oil comeing out the wire side its the senser, do you have any scan gauges to read live data like a scan gauge II with x gauge this will help in locating the problem,Did you install any tune .there are alot of great guys here that will chime in on the turbo and stumble
 
Reply
Old Mar 3, 2013 | 11:08 PM
  #5  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
Originally Posted by Todd77F250
Hi There. I've run into a problem with no boost in my 2005 F350.

I just completed A new EGR delete new, stand pipes STC, etc. and once all together my truck was running at what seams half power with only 4 lbs boost at best only when I got the RPM's over 3000. I could hear the turbo spooling up but no real boost. As I'm pulling and reconnecting some sensors to make sure they are tight, now the truck doesn't really drive at all. Although I can hear the turbo a bit better now at the exhaust pipe, It now revs up to 2000 RMS and stumbles dead, then continues to rev back up to 2000 then stumble. even when I put my foot into it and now no boost on the instrument gauge what so ever. I looked through all tubes connecting to the turbo and haven't found a leak. I originally thought it might be the turbo solenoid not adjusting the veins in the turbo but now with the stumbling/cutting out, I think it might be something more. Any thoughts?


My Money is on the Ypipe or Uppipe leak to turbo since you have very little Boost PSI


Odds are High you have a Exhaust leak at the Ypipe to Turbo Connect

Also could be a CAC System Leak so check the CAC Boots and clamps


Start the truck and Hurry while its cold its going to heat up fast and feel the joints with your hand if you can feel an exhaust leak at any exhaust joints you just found your problem the ypipe has an inner flange that usually hangs up

If it is a exhaust leak you basicaly need to undo the turbo bolts and connections and Start over

Smear some antiseize on the V-Band clamps as alittle slip-n-slide will go along way here.

What type egr deleate did you get???Did you change the Upipe??
If so^^did you make shure to get the Metal gasket inbetween the Uppipe & Ypipe joint??
 
Reply
Old Mar 4, 2013 | 10:47 AM
  #6  
Todd77F250's Avatar
Todd77F250
Thread Starter
|
Junior User
Joined: Apr 2003
Posts: 62
Likes: 0
I checked all the connections for the turbo upon initial start up when the engine is cold and found no leaks. Re tightened up all the connections to the inter cooler boots and checked with no leaks. I did put a new up pipe with my delete and it's tough to reach that connection from the top so I tied a piece of string to a stick and shoved it up from the bottom to see if I could see if a leak would blow it around and nothing. so as far as I can see there are no leaks. I originally thought it was a leak as well as it would at least give me at 4 lbs of boost but now it gives me nothing and cuts out when it revs up.

How would I go about testing the IPR fitting while it's on the truck if that's another cause. If I do have to pull the turbo again, which I'm think is inevitable at this point. would it be worth just replacing the IPR fitting once in there as it is really a PITA to get at. Did the wiggle test on the ICP an no change either.


Thanks, Todd
 
Reply
Old Mar 4, 2013 | 04:17 PM
  #7  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
OK so Still have to keep tracking down the cause of No Boost

Post these sensor values at KOEO (Key On Engine Off)
BARO
MAP
EBP




Your going to need a Gauge
A ScangaugeII from Autozone for 160.00 will do what you need

You could try to clean Map sensor and Hose that feeds it off the intake manafold Make SHURE to get the Nipple Clean coming off the intake manafold thats where they like to plugup
 
Reply
Old Mar 4, 2013 | 04:20 PM
  #8  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
Did you do an Oil Cooler too????????

did the egr cooler Burst internaly???????
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Mar 4, 2013 | 06:16 PM
  #9  
Todd77F250's Avatar
Todd77F250
Thread Starter
|
Junior User
Joined: Apr 2003
Posts: 62
Likes: 0
I did do the oil cooler as well. No internal breakdown of the EGR cooler of what little I could see of it anyway. The oil cooler was pretty clogged though. I'll look into the map sensor. That's the square hard plastic sensor on just aft of the air cleaner on the tube going to the turbo right?

Thanks for your help on this guys. I'll keep plugging away.
 
Reply
Old Mar 4, 2013 | 07:53 PM
  #10  
Todd77F250's Avatar
Todd77F250
Thread Starter
|
Junior User
Joined: Apr 2003
Posts: 62
Likes: 0
Well, I can't thank you guys enough. Just got home and thought I'd start with the MAP senor. got up on my knees on top of the motor tugging at wires and out the corner of my eye I saw A vacuum type hose not hooked up.. I thought Yes! here it is. That was half of the battle. Now I just needed to find out where it went. Another 20 minutes believe it or not I found it on the manifold. Plugged it in, fired the truck and it runs like a top Everything is working great. I wish I could buy you guys a beer . If it wasn't for you guys I would be either up to my elbows in grease still a couple months from now or thousands in debt to take it to the shop.

thanks so much
 
Reply
Old Mar 4, 2013 | 08:10 PM
  #11  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
Originally Posted by Todd77F250
I did do the oil cooler as well. No internal breakdown of the EGR cooler of what little I could see of it anyway. The oil cooler was pretty clogged though. I'll look into the map sensor. That's the square hard plastic sensor on just aft of the air cleaner on the tube going to the turbo right?

Thanks for your help on this guys. I'll keep plugging away.

NO thats the MAF sensor

the MAP sensor is mounted to passengerside firewall and has a rubber tube going to it from the Intake manafold

Kinda hard to see map in this pic I didnt have a Better one Look right at the Engine oil filler cap

Now look past the oil filler cap at the A/C Box there is a Bracket holding a sensor with rubber tube thats the one MAP SENSOR


 
Reply
Old Mar 4, 2013 | 08:13 PM
  #12  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
OK cool my post was Little late

But glad you found it and got it going again
 
Reply
Old Mar 4, 2013 | 08:27 PM
  #13  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
I would have lost if I would have bet on an exhaust leak LOL

Thats just the most common for weekend warrior
 
Reply
Old Mar 4, 2013 | 09:06 PM
  #14  
04badford's Avatar
04badford
Lead Driver
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 7,830
Likes: 96
From: Manteca,Ca
I still dont know what that vaccume 1/8'' line does but If it fixed your issuie fantastico,I do know that coolent will leak at the screw on the top so keep an eye on that,Glad to hear you goter running
 
Reply
Old Mar 4, 2013 | 09:46 PM
  #15  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 256
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Originally Posted by 04badford
I still dont know what that vaccume 1/8'' line does but If it fixed your issuie fantastico,I do know that coolent will leak at the screw on the top so keep an eye on that,Glad to hear you goter running
Are you talking about the heater control valve , by any chance? If so, the purpose of that valve is to block off flow to the heater core when the A/C is selected, to maxiumize cooling efficiency.
 
Reply



All times are GMT -5. The time now is 08:09 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE