Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

new alternator??

Thread Tools
 
Search this Thread
 
Old Jan 5, 2013 | 11:34 AM
  #1  
mustang9701's Avatar
mustang9701
Thread Starter
|
Tuned
Joined: May 2011
Posts: 280
Likes: 0
Club FTE Silver Member

new alternator??

i got my new DC alternator today. i notice the pulley size is different. is this ok or normal or am i to change the pulley.
Are there benefits to a smaller pulley?
 
Reply
Old Jan 5, 2013 | 11:39 AM
  #2  
r2millers's Avatar
r2millers
Postmaster
Joined: Sep 2010
Posts: 3,472
Likes: 2
From: Southern Cal
Club FTE Silver Member

It turns faster and will ultimately create more amp output at lower rpms. Unless the tensioner won't tighten the serpentine belt properly, I don't see any reason to worry about it.
 
Reply
Old Jan 5, 2013 | 03:02 PM
  #3  
f-350 turbo's Avatar
f-350 turbo
Mountain Pass
Joined: Aug 2005
Posts: 155
Likes: 0
From: phoenix
Originally Posted by mustang9701
i got my new DC alternator today. i notice the pulley size is different. is this ok or normal or am i to change the pulley.
Are there benefits to a smaller pulley?
That is normal. What model did you get.
 
Reply
Old Jan 5, 2013 | 05:42 PM
  #4  
mustang9701's Avatar
mustang9701
Thread Starter
|
Tuned
Joined: May 2011
Posts: 280
Likes: 0
Club FTE Silver Member

185 amp, not sure of model just said OEM
 
Reply
Old Jan 5, 2013 | 06:07 PM
  #5  
TJK1's Avatar
TJK1
Senior User
Joined: Aug 2011
Posts: 164
Likes: 0
From: Virginia Beach
How long did it take for you to get it? I just ordered the same one last week
 
Reply
Old Jan 5, 2013 | 06:21 PM
  #6  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Hell Ya LEAVE the Smaller Pulley On it

Thats part of HOW it will Generate MORE Power at Idel

If the belt slips then you mighrt be Due for Belt and Or Belt Tensioner
 
Reply
Old Jan 5, 2013 | 06:36 PM
  #7  
69cj's Avatar
69cj
Hotshot
20 Year Member
Photogenic
Joined: Jul 2005
Posts: 13,834
Likes: 25
From: Middle Tn.
Originally Posted by BLADE35
Hell Ya LEAVE the Smaller Pulley On it

Thats part of HOW it will Generate MORE Power at Idel

If the belt slips then you mighrt be Due for Belt and Or Belt Tensioner
Or possibly the spacers?
 
Reply
Old Jan 5, 2013 | 07:00 PM
  #8  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by 69cj
Or possibly the spacers?
Are spacers used with the OEM style alternators? Thought was just the XP billet alternators that needed spacers.

FWIW my 3G has the smaller pulley and no spacers and works just fine.

Josh
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 5, 2013 | 09:01 PM
  #9  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Originally Posted by Bullitt390

FWIW my 3G has the smaller pulley and no spacers and works just fine.

Josh

Oh Really Thats Cool
 
Reply
Old Jan 5, 2013 | 09:23 PM
  #10  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by BLADE35
Oh Really Thats Cool
The OBS 7.3 Powerstroke had the 3G with small pulley.

Even the stock 6G could benefit from the small pulley.

Josh
 
Reply
Old Jan 5, 2013 | 11:48 PM
  #11  
Fulthrotl's Avatar
Fulthrotl
Elder User
Joined: Apr 2012
Posts: 904
Likes: 1
Originally Posted by mustang9701
i got my new DC alternator today. i notice the pulley size is different. is this ok or normal or am i to change the pulley.
Are there benefits to a smaller pulley?
that is why there are spacers, so the OUTSIDE edge of the
pulley is the same distance away, so the belt tensioner
can maintain correct tension.

measure the two pulleys, take the difference in diameter,
and divide it by two.....

that is the thickness of the spacers.... mostly...

the smaller pulley spins faster, and generates more
current at engine idle.... their 270 amp unit does
200 amps output at idle..... ya gotta spin it, there
is no free lunch.
 
Reply
Old Jan 6, 2013 | 08:50 AM
  #12  
mustang9701's Avatar
mustang9701
Thread Starter
|
Tuned
Joined: May 2011
Posts: 280
Likes: 0
Club FTE Silver Member

Originally Posted by TJK1
How long did it take for you to get it? I just ordered the same one last week
i ordred mine dec 22, just recieved it on 1-5, the two holidays in between didnt help matters so im happy with the time. i imagine where you order from matters too. i got it from dc directly
 
Reply
Old Jan 6, 2013 | 08:53 AM
  #13  
mustang9701's Avatar
mustang9701
Thread Starter
|
Tuned
Joined: May 2011
Posts: 280
Likes: 0
Club FTE Silver Member

its on and belt is tight and no spacers needed or even came with it. the pulley looks about the same size as my das's 7.3. SGII says 14.2 at idle.
 
Reply
Old Jan 6, 2013 | 01:53 PM
  #14  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Originally Posted by mustang9701
its on and belt is tight and no spacers needed or even came with it. the pulley looks about the same size as my das's 7.3. SGII says 14.2 at idle.


Sounds Good So Far


They did recomend a Wire upgrade to between the Alt and the Passengerside Battery

Here is Mine Also Note this Red Wire also has a Fusable Link in it (Its the Peice of Grey Wire right at alt end)



And some more pics below

Ford Truck Enthusiasts Forums - BLADE35's Album: DC Power Alternator & Wire Upgrade
 
Reply
Old Jan 6, 2013 | 02:39 PM
  #15  
mustang9701's Avatar
mustang9701
Thread Starter
|
Tuned
Joined: May 2011
Posts: 280
Likes: 0
Club FTE Silver Member

hmm i did not see anyhthing about a wire upgrade. what guage should i use? and whats its purpose?
 
Reply



All times are GMT -5. The time now is 07:16 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE