Removing starter and block plugs
#1
Removing starter and block plugs
Hi guys,
I just thought I would post some tidbits on this since I just did it.
First - driver's side block plug is super easy. You might need a breaker bar though - mine was stuck pretty good. Also, get ready for a bath. You'll need an 8mm allen socket (well, life is a lot easier with one of these).
Passenger's side block plug: Here is my take on this. Unless you want to curse all day, pull the passenger front wheel and wheel liner off. This is a bit of a nuisance, but well worth it. The starter is held in with 3 13mm bolts. The lower two are easy. The top bolt is a pain even with the wheel and liner off. Without the wheel off you are going to have no idea where this bolt is. I used a wobble socket and an air ratchet to remove the top bolt. I tried without the air power, but there was such little room to move the wrench, it was not going to happen easily. With the starter out of the way, the block plug is looking right at you.
Now is a perfect time to put in a block heater cord, if you don't already have one.
I put Fumoto valves in the block plugs - these work great. For the passenger side, you will need a 19mm stubby wrench. It is pretty hard to get a regular size 19mm in there and get it tight.
Once you have the block plugs changed to Fumoto valves, the coolant change is a snap.
BTW, disconnect the batteries before messing with the starter.
Dan
I just thought I would post some tidbits on this since I just did it.
First - driver's side block plug is super easy. You might need a breaker bar though - mine was stuck pretty good. Also, get ready for a bath. You'll need an 8mm allen socket (well, life is a lot easier with one of these).
Passenger's side block plug: Here is my take on this. Unless you want to curse all day, pull the passenger front wheel and wheel liner off. This is a bit of a nuisance, but well worth it. The starter is held in with 3 13mm bolts. The lower two are easy. The top bolt is a pain even with the wheel and liner off. Without the wheel off you are going to have no idea where this bolt is. I used a wobble socket and an air ratchet to remove the top bolt. I tried without the air power, but there was such little room to move the wrench, it was not going to happen easily. With the starter out of the way, the block plug is looking right at you.
Now is a perfect time to put in a block heater cord, if you don't already have one.
I put Fumoto valves in the block plugs - these work great. For the passenger side, you will need a 19mm stubby wrench. It is pretty hard to get a regular size 19mm in there and get it tight.
Once you have the block plugs changed to Fumoto valves, the coolant change is a snap.
BTW, disconnect the batteries before messing with the starter.
Dan
#5
f108N are the ones I bought. If you look in the tech folder under coolant change, there is a PDF that goes over everything (other than what I mentioned ) and it shows pictures of the valves installed. It is a real tight fit near the starter and the hose was too kinked to work well so I too it off. The hose was nice to have on the drivers side because it prevents the bath everytime you open the valve. On the passengers side, I was reaching in through the wheel well to open the valve, so I was not worried about getting wet. Remember it is going to be pretty fricking hot when it comes out.
I bought new block plugs as well just for the o-rings - the o-ring set at Harborfreight might be a cheaper way to go. If you are converting to ELC, plan on all day - it is very time consuming doing all the flushes right.
I bought new block plugs as well just for the o-rings - the o-ring set at Harborfreight might be a cheaper way to go. If you are converting to ELC, plan on all day - it is very time consuming doing all the flushes right.
#6
That makes me laugh when you mention the top starter bolt Dan. Of everything I've done to my 6.0 when I was P.........G around with that top bolt of my starter, a stretch rack was where I wanted to lay that B.....D who engineered it. I think it has to be the most frustrating thing I've ever dealt with working on the truck.... Even with a wobble extension you can only turn the flipping bolt an 1/8 of a turn at a time and getting a small air ratchet up there is near impossible lol.
#7
That makes me laugh when you mention the top starter bolt Dan. Of everything I've done to my 6.0 when I was P.........G around with that top bolt of my starter, a stretch rack was where I wanted to lay that B.....D who engineered it. I think it has to be the most frustrating thing I've ever dealt with working on the truck.... Even with a wobble extension you can only turn the flipping bolt an 1/8 of a turn at a time and getting a small air ratchet up there is near impossible lol.
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#8
For the top starter bold just use a long extension and come in from the front. I had no problem also was able to leave hose on and it was only very slightly kinked. Routed both hoses down and zip tied them to the frame and that way I can catch the coolant and check for debris in it. I did not take wheel off. It only took me about 30-45 min to install both fumoto valves.
#9
For the top starter bold just use a long extension and come in from the front. I had no problem also was able to leave hose on and it was only very slightly kinked. Routed both hoses down and zip tied them to the frame and that way I can catch the coolant and check for debris in it. I did not take wheel off. It only took me about 30-45 min to install both fumoto valves.
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I just pulled the top bolt using a 3/8" drive ratchet, 6" extension and a deep well 1/2" socket, no wheel removal and didn't even jack up the truck. I'm a little worried about reinstalling that bolt, but I'm sure it'll work out.
Thanks for the tip. I scratched my head for 20 minutes looking at it and then came in and found this thread. Love this forum!
Thanks for the tip. I scratched my head for 20 minutes looking at it and then came in and found this thread. Love this forum!