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Cold start issue #50432918394

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Old Dec 27, 2012 | 08:59 AM
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Cold start issue #50432918394

Trying to figure out the cold starting issue on the 96. I know its glow plug or relay related just trying to figure out which one. Last night I turned on the key and checked the voltage coming out of the relay and it read right at 11.1 volts so I figured the relay was good. Today when I went out the start the truck (about 40 degrees and raining) the truck didn’t want to fire. So I took a screew driver and laid it accros the two relay post for about 10 seconds and she fired right up. I am thinking it might be the relay but advance wants $80 bucks for one and I want to make sure before dumping money into the old girl.
 
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Old Dec 27, 2012 | 09:24 AM
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Starting after jumping the two large terminals on the GPR is a pretty good indication that the relay is shot. I'm thinking the last one I got from NAPA was about half of what you posted from Advance. The NAPA # is GPR110 although a GPR109 for an 83-93 IDI will work.
 
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Old Dec 27, 2012 | 09:38 AM
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What is the diffrence between the two? The first one is listed for the powerstroke and is $75.00 and the second is listed for $25.00.
 
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Old Dec 27, 2012 | 09:59 AM
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Originally Posted by cbr600rx7
What is the diffrence between the two? The first one is listed for the powerstroke and is $75.00 and the second is listed for $25.00.
I don't know the difference, Dave Sponogle used to be a mod on the IDI forum, posted that it would work when he got his 97 Stroke. When I asked him, he said the only difference he could see was the price.
 
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Old Dec 27, 2012 | 11:12 AM
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Stancor 586-902 relay is the way to go, for a reliable tough GPR. $50-ish to your door.

More important than just checking the voltage on the GPR is to measure the voltage DROP -- turn the key to RUN and check the voltage at the "always on" big terminal of the GPR, and then ALSO check it at the 'downstream" big terminal (the one that goes to the plugs). If the _difference_ is more than 0.3V, relay is done.
 
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Old Dec 27, 2012 | 11:15 AM
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Its about a 0.5-0.8 drop.
 
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Old Dec 27, 2012 | 01:25 PM
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Originally Posted by madpogue
Stancor 586-902 relay is the way to go, for a reliable tough GPR. $50-ish to your door.

More important than just checking the voltage on the GPR is to measure the voltage DROP -- turn the key to RUN and check the voltage at the "always on" big terminal of the GPR, and then ALSO check it at the 'downstream" big terminal (the one that goes to the plugs). If the _difference_ is more than 0.3V, relay is done.
I was waiting for someone to post that up... Much agreed on the StanCore relay. I ordered mine through McMaster Carr and go them to my front door for 56 bucks in 2 days...

We have these on all our fleet trucks now...Wish you were closer I have 6 GPR sitting in the garage that are in fine shape...but were replaced with the StanCores you could just take one.


Originally Posted by cbr600rx7
What is the diffrence between the two? The first one is listed for the powerstroke and is $75.00 and the second is listed for $25.00.

Simply an amperage rating..the 109 is fine for warmer climates... I ran one in my truck for for a winter in Colorado and didn't have any problems...
 
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Old Dec 27, 2012 | 01:31 PM
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Originally Posted by cbr600rx7
Its about a 0.5-0.8 drop.
That means it's still connecting, but not providing enough voltage to the plugs. Time for a new relay. You could, for the time being, simply run the plugs longer before each startup, say an extra 10-15 seconds; and/or plug it in. That'll buy you some time.

Originally Posted by nossliw
Wish you were closer I have 6 GPR sitting in the garage that are in fine shape...but were replaced with the StanCores you could just take one.
Could ship one for prob. $5-ish. But then again, if he has to wait for one, he may as well wait for a Stancor....
 
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Old Dec 28, 2012 | 02:04 AM
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Originally Posted by farmert
I don't know the difference, Dave Sponogle used to be a mod on the IDI forum, posted that it would work when he got his 97 Stroke. When I asked him, he said the only difference he could see was the price.
I have the cheaper GPR relay from an IDI on my truck. It DOES work as a stopgap and technically it has a lifetime warranty. However, I'm also pretty sure that it's not happy with the current flow for the PSD glow plugs. I don't think mine is going to last more than a year or three - it gets hotter than it should when powering the glow plugs for an extended time and it emits a smell similar to that I associate with arcing and burning contacts in British car power window switches. Good thing it has that warranty. :P I'll be replacing mine with the Stancor when money gets a bit better.

The largest external difference is that the terminals are 'clocked' a bit differently. Fortunately, the wires will easily stretch and it works fine electrically.
 
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Old Dec 28, 2012 | 07:38 AM
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So replaced the Relay last night. Input voltage was 12.1 and output voltage was around 11.9. Today it was 28 out side and she would not start
 
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Old Dec 28, 2012 | 03:17 PM
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Guess i need to start checking the glow plugs. I have a good multimeter but dont know what pins or the ohm's she should be at. I will search latter when i have time but if some one has a quick reply or knows a good thread that would be great. Just have a lot going on today.
 
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Old Dec 28, 2012 | 06:17 PM
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On the 4 valve cover connections, the gp's are the outside 2 on each plug. The middle one is a common ground, the 2 closest to the middle are injectors. Gp's should ohm out at about 1 ohm each, give or take a little. If you want to check the injectors while you're doing it for chits and giggles, they should be real close to 3.2 ohms each.
 
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Old Dec 28, 2012 | 06:38 PM
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You're the man. Thanks.
 
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Old Dec 28, 2012 | 07:22 PM
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Originally Posted by cbr600rx7
So replaced the Relay last night. Input voltage was 12.1 and output voltage was around 11.9. Today it was 28 out side and she would not start
Did you wait the full 2.5 minutes until the glow plugs clicked off before trying to start it?
 
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Old Dec 28, 2012 | 08:28 PM
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Originally Posted by Spktyr
Did you wait the full 2.5 minutes until the glow plugs clicked off before trying to start it?
That's a major waste of time. The glow plugs do NOT run for that long in order to start the truck. Even with weak glow plugs or a stone cold engine not plugged in, you shouldn't need more than about 30-40 seconds of glow plug run time in order to start the truck.
 
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