Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Ignition Coil Replacement

Thread Tools
 
Search this Thread
 
Old Nov 29, 2012 | 04:10 PM
  #1  
EJMoosa's Avatar
EJMoosa
Thread Starter
|
New User
Joined: Sep 2011
Posts: 4
Likes: 0
Ignition Coil Replacement

I have a 99 Expedition 5.4 engine. I am attempting to replace the second ignition coil from the front on the right side of the engine. I cannot get it to seat whatsoever.

I uninstalled the front coil and placed the new coil there and it seats without an issue. So I tried to seat the older coil in the second position, and it will also not seat.

I have lubricated the coil, with no success.

Any suggestions?

Thanks in advance.

EJ
 
Reply
Old Nov 30, 2012 | 02:17 AM
  #2  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Is the correct spark plug installed or is the plug possibly broken?
 
Reply
Old Nov 30, 2012 | 07:54 AM
  #3  
EJMoosa's Avatar
EJMoosa
Thread Starter
|
New User
Joined: Sep 2011
Posts: 4
Likes: 0
Broken plug

I did see what I think now is indeed the top of a spark plug, which is restricting the seating of the ignition coil.

Seems I should take it in and have all eight changed. I am not sure how difficult it is to change the plugs on this vehicle. I will look and see what is involved and call around to see what that may cost.

Thank you for suggesting that possibility.
 
Reply
Old Nov 30, 2012 | 08:00 AM
  #4  
pinellas50's Avatar
pinellas50
Senior User
Joined: Jul 2003
Posts: 270
Likes: 1
From: tampa bay area
There isn't more to this story is there? ie a spark plug blown out of the cylinder head?
 
Reply
Old Nov 30, 2012 | 08:04 AM
  #5  
EJMoosa's Avatar
EJMoosa
Thread Starter
|
New User
Joined: Sep 2011
Posts: 4
Likes: 0
I think that is what I am dealing with. Just did a brief search on that and now I fear this is going to be much more expensive than I imagined.
 
Reply
Old Nov 30, 2012 | 12:54 PM
  #6  
r2millers's Avatar
r2millers
Postmaster
Joined: Sep 2010
Posts: 3,472
Likes: 2
From: Southern Cal
Club FTE Silver Member

Originally Posted by EJMoosa
I did see what I think now is indeed the top of a spark plug, which is restricting the seating of the ignition coil.

Seems I should take it in and have all eight changed. I am not sure how difficult it is to change the plugs on this vehicle. I will look and see what is involved and call around to see what that may cost.

Thank you for suggesting that possibility.
EJ,
You will find most shops will charge you around 200 bucks in labor to change them out. It is a pain to get to the back two plugs on each side but with several extensions, remove the engine plastics, some twine to pull your heater hoses back, and some patience, it can be done in a couple of hours.
The good thing is you don't have 2 piece plugs to break apart. Use anti-seize on the plug threads and dielectric grease on the coil packs.
 
Reply
Old Nov 30, 2012 | 07:34 PM
  #7  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Originally Posted by r2millers
You will find most shops will charge you around 200 bucks in labor to change them out.
You must've got real lucky with a repair shop around you. Most places charge $600-$700 to replace the spark plugs. They also charge $20 per spark plug making just the materials $160.
 
Reply
Old Dec 4, 2012 | 08:40 AM
  #8  
EJMoosa's Avatar
EJMoosa
Thread Starter
|
New User
Joined: Sep 2011
Posts: 4
Likes: 0
Final Tally

Picked up the Expedition this am.

They used a cylinder head repair kit on the cylinder where the plug blew out. So this cylinder now has a longer plug, and a shorter ignition coil installed.

They went ahead and changed the rest of the plugs and ignition coils, as well as replaced the PCV hose assembly, which I knew was showing it's age.

Final cost with labor: $549.

Thanks for the responses and advice. I am glad to have found a great shop, which was recommended by a friend.

EJ
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 4, 2012 | 10:38 AM
  #9  
r2millers's Avatar
r2millers
Postmaster
Joined: Sep 2010
Posts: 3,472
Likes: 2
From: Southern Cal
Club FTE Silver Member

Originally Posted by alloro
You must've got real lucky with a repair shop around you. Most places charge $600-$700 to replace the spark plugs. They also charge $20 per spark plug making just the materials $160.
and I'm in So Cal where nothing comes cheap! Most use the standard Chilton labor guidelines and charge that job times their hourly rate. 549 for the plug removal and new plugs plus labor seems reasonable.
 
Reply
Old Dec 4, 2012 | 11:10 AM
  #10  
alwaysfords41's Avatar
alwaysfords41
Posting Guru
Joined: Feb 2008
Posts: 2,339
Likes: 0
Originally Posted by r2millers
and I'm in So Cal where nothing comes cheap! Most use the standard Chilton labor guidelines and charge that job times their hourly rate. 549 for the plug removal and new plugs plus labor seems reasonable.
It's in the ball park. $200 is not.
 
Reply
Old Dec 5, 2012 | 03:18 AM
  #11  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Originally Posted by r2millers
549 for the plug removal and new plugs plus labor
So why did you mislead him up in post #6 by saying, "You will find most shops will charge you around 200 bucks in labor to change them out"?
 
Reply
Old Dec 5, 2012 | 11:16 AM
  #12  
r2millers's Avatar
r2millers
Postmaster
Joined: Sep 2010
Posts: 3,472
Likes: 2
From: Southern Cal
Club FTE Silver Member

Originally Posted by alloro
So why did you mislead him up in post #6 by saying, "You will find most shops will charge you around 200 bucks in labor to change them out"?
alloro
Mislead????
Did you read his complete message???
"They used a cylinder head repair kit on the cylinder where the plug blew out"
Did you think this was free???
The 200 bucks didn't include having to do the ADDITIONAL work as noted.
Mislead??? Come on!
Do your homework first please.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
darcrysd
1997 - 2006 Expedition & Navigator
9
Sep 1, 2014 09:44 PM
eigenvector
1983 - 2012 Ranger & B-Series
6
Aug 26, 2006 08:35 AM
Jrock909
1987 - 1996 F150 & Larger F-Series Trucks
1
Aug 12, 2006 03:18 PM
Fine250
1973 - 1979 F-100 & Larger F-Series Trucks
15
Sep 11, 2005 01:06 AM
rodhuffaker
1983 - 2012 Ranger & B-Series
8
Mar 1, 2004 05:03 PM




All times are GMT -5. The time now is 03:31 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE