Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Front Axle Seal

Thread Tools
 
Search this Thread
 
Old Sep 18, 2012 | 07:58 PM
  #1  
fishintheobx's Avatar
fishintheobx
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 307
Likes: 0
From: Siesta Key, FL
Front Axle Seal

How painful is it to change the inner seals on a Dana 50? Did some searching and couldn't find the step-by-step that are always out there for the tough jobs on this truck. After 138k miles, she's never made a mess on the driveway...until yesterday. I had the hubs locked in after needing them on a slippery boat ramp on Sunday. Ran for about 40 miles with the hubs on, then 200 with them unlocked and seems I shooke loose the seals. Pretty sure that's what it is...thick clean oil, smells like gear oil.

Picture taken of RF, at bumper, looking towards rear.
 
Reply
Old Sep 18, 2012 | 08:09 PM
  #2  
kev03's Avatar
kev03
Senior User
Joined: Aug 2007
Posts: 326
Likes: 3
From: stark county
seal may not be bad

I had this same problem and the hub being unlocked was actually still stuck locked which causes the axle to vibrate and fluid to leak check this out first.
 
Reply
Old Sep 19, 2012 | 06:52 AM
  #3  
fishintheobx's Avatar
fishintheobx
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 307
Likes: 0
From: Siesta Key, FL
Oh that's interesting... Wouldn't surprise me given the reputation the hubs on these trucks have. So how could you check this? Would the front drive-shaft still spin if you have a hub that is stuck locked?
 
Reply
Old Sep 19, 2012 | 09:33 AM
  #4  
bjm206's Avatar
bjm206
Cross-Country
Joined: Aug 2005
Posts: 74
Likes: 3
You need to pull the axles and carrier to change the inner seals. There are special tools for removing and installing the seals that make the job easier. It is best to use OEM parts as this is a job you do not want to do twice.
 
Reply
Old Sep 19, 2012 | 10:01 AM
  #5  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Yep

Been ther done that.

Gotta pull the wheels, axles, carrier, carrier bearings, Then you can get to the seals.

And while you are at it, you probably will want to change the ball joints since you will have done 90% of the work involved anyway.

You DO NOT have to remove the axle housing from the truck.

If you do it right, you only need one specialty tool. The tool to press in the seals.
Lots of folks do not use the tool, but there is always a risk of not getting them in straight without it. About $100 to 150 if you buy it, and about $20 if you make one.

If you decide to do it yourself, I recommend that you get the book, Differentials, From Randy's Ring and Pinion.

Remember to keep everything clean and free of dirt on the work table and clean everything before it goes back in.
 
Reply
Old Sep 19, 2012 | 10:17 AM
  #6  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Originally Posted by fishintheobx
Oh that's interesting... Wouldn't surprise me given the reputation the hubs on these trucks have. So how could you check this? Would the front drive-shaft still spin if you have a hub that is stuck locked?
If you have just one hub that is locked, the wheel will spin the axle shaft and it could spin the driveshaft.
 
Reply
Old Sep 19, 2012 | 11:27 AM
  #7  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
The driveshaft won't spin because the spider gears can't overcome the friction and weight of the reverse 4 to 1 +- gearing (ring pushing pinion) and one axle will spin with the locked hub and the other one will be spinning backwards even though the unlocked hub is spinning forward.
 
Reply
Old Sep 19, 2012 | 11:31 AM
  #8  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by kev03
I had this same problem and the hub being unlocked was actually still stuck locked which causes the axle to vibrate and fluid to leak check this out first.
I don't think that's possible; not trying to argue.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Sep 19, 2012 | 11:37 AM
  #9  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by fishintheobx
How painful is it to change the inner seals on a Dana 50? Did some searching and couldn't find the step-by-step that are always out there for the tough jobs on this truck. After 138k miles, she's never made a mess on the driveway...until yesterday. I had the hubs locked in after needing them on a slippery boat ramp on Sunday. Ran for about 40 miles with the hubs on, then 200 with them unlocked and seems I shooke loose the seals. Pretty sure that's what it is...thick clean oil, smells like gear oil.

P
You can't shake loose those seals. I think you got water in the carrier area because that seal designed to keep oil in, not to keep things out. The extra volume in the carrier could then force it's contents back out. I would drain and refill the carrier and stay out of the lake water.

I think I just saved you a ton of work, you can send the check to me at Mt Shasta Ca.
 
Reply
Old Sep 19, 2012 | 12:12 PM
  #10  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
If he put his front axle underwater enough to get water in it on a boat ramp, the tailgateof the truck would be seriously in the water. Besides, it would blow out of the axle vent first, not the seals.

Also, the other axle cannot spin backwards. It is on the ground! The force will go into turning the driveshaft.
 
Reply
Old Sep 19, 2012 | 12:42 PM
  #11  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by housedad
If he put his front axle underwater enough to get water in it on a boat ramp, the tailgateof the truck would be seriously in the water. Besides, it would blow out of the axle vent first, not the seals.

Also, the other axle cannot spin backwards. It is on the ground! The force will go into turning the driveshaft.
Yes I am correct here and have already explained why (just the wheel is on the ground). I will have to admit a mistake here; I was thinking the front was in the water (you can tell I never had a boat), but if water did get in there it will stay in there and only air would come out the vent. If the vent is clogged excess pressure caused by driving while both hubs are locked can force oil out the seals.
 
Reply
Old Sep 19, 2012 | 03:42 PM
  #12  
fishintheobx's Avatar
fishintheobx
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 307
Likes: 0
From: Siesta Key, FL
Originally Posted by housedad
If he put his front axle underwater enough to get water in it on a boat ramp, the tailgateof the truck would be seriously in the water.
LOL...I can definitely say neither axle has been in the water. No, at low tide we get a lot of algae on a steep ramp. You're just not getting 5k lbs of boat up that ramp without 4x4.

Well, I guess the big question now is, when to get this fixed. I need the truck badly over the next 2 weeks, but with oil leaking out, don't want to hose the front axle.
 
Reply
Old Sep 19, 2012 | 03:59 PM
  #13  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by fishintheobx
LOL...I can definitely say neither axle has been in the water. No, at low tide we get a lot of algae on a steep ramp. You're just not getting 5k lbs of boat up that ramp without 4x4.

Well, I guess the big question now is, when to get this fixed. I need the truck badly over the next 2 weeks, but with oil leaking out, don't want to hose the front axle.
Check your air vent, if it is plugged it can push oil out the seal. Those seals are up next to the gears and don't normally spill that much oil in just one shot. Check your oil level also. The oil level is below the bottom of the seal when static so even with a bad seal you could take it on vacation and use 4wd if necessary with no problem.
 
Reply
Old Sep 19, 2012 | 04:10 PM
  #14  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Housedad; If you jack up the back of the truck, put it in neutral, and spin one wheel the other one will spin backwards. Let's say you cut the axle on the other side near the wheel and put it all back together, what would happen now?............get it?

It has nothing to do with the wheel being on the ground.
 
Reply
Old Sep 19, 2012 | 06:14 PM
  #15  
fishintheobx's Avatar
fishintheobx
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 307
Likes: 0
From: Siesta Key, FL
Never thought of the vent...but that makes sense. I'll see if I can disconnect both ends and blow it out. Was ironic this happened right after I had the hubs locked in for about 40 miles...after a period of time I couldn't remember the last time I used them. Probably over a year ago... Florida...unless someone is in the ditch, 4x4 doesn't get much exercise!
 
Reply



All times are GMT -5. The time now is 08:56 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE