When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
OK i remember reading about this somewhere, but having trouble finding it now. Sorry if this has been answered a million times before.
So I had to do the over head console fix, you know the one cause by some brilliant Mech. Eng. deciding to thermally insolate the entire back of the instrument display circuit board with an adhesive foam, which caused thermal runaway and melted the solder holding the resistors.
Problem is now, my MPG is stuck on 12.6 and I think by temp display is reading 3 to 5 deg high. Miles till empty seems to be fine. Is there a callibration process I should do or a reset or something? Or, should I just purchase a new circuit board and display? From what I remember, these display's are expensive, so I am trying to avoid that.
I do know while the overhead is showing mpg you can press both buttons at the same time and it will reset the mpg. As far as temp I don't know anything except the temp sensor is in the grill on the drivers side. The sensor is sort of pointy shaped with threads on it.
I would just add one thing though. Think about it, what caused this to happen to begin with? Well, the answer is, the PCB got too hot. If we repair and return the instrument to the way is was, what will happen? Well, the answer to that is. . . . . . it will happen all over again.
As an electrical and mechanical engineer that deals with thermal dissipation issues on a regular basis, I can tell you that the foam sticky backing on the other side of the PCB is probably what is causing the PCB to over heat and eventually release the solder joints. My advice is to completely remove all the foam backing and the adhesive used to stick it to the PCB. This should prevent you from having to do this repair again in the future. . . I hope.
I don't recall mine having any foam backing or sticky stuff on it. I agree that this could recur over and over again. I seem to remember one of the issues being too little solder or not the correct type for the heat generated.
The calibration procedures given above are only for calibrating the compass. I don't think there is a calibration for the MPG. Hold both buttons while the MPG is showing to reset it to 0 and go from there. If it has been off for a long time, the 12.6 MPG is probably a running average from a very long time ago. Even though the display has been blank, the board has been running and collecting data the whole time.
I hate to dredge up an old dead horse, but can anyone point me to a similar link or set of directions for fixing the lie-o-meter on an '04 Excursion? I think most of the fix is very similar to the one shown in this link, but I'm curious to see what everyone else has learned...it could save me time and embarrassment.
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level
Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.