Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Leaking HPOP

Thread Tools
 
Search this Thread
 
Old Jul 22, 2012 | 04:41 PM
  #1  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Leaking HPOP

My truck has been leaving it's mark in my driveway for a while now.
Big trip coming up in 6 weeks. So I started to clean and dig, found out the HPOP is leaking against the engine. Pretty sure it's the gasket against the block that is leaking. Question is , should I rebuild the entire pump while it's out ? And what else should be done while I have the pump out ? I plan on buying the parts at dieselorings.com

Truck is an excursion 7.3 with 149,000 miles on it

Thanks for any tips
 
Reply
Old Jul 22, 2012 | 04:51 PM
  #2  
fordtruck661's Avatar
fordtruck661
Senior User
Joined: Aug 2011
Posts: 301
Likes: 1
Originally Posted by Macmathews
My truck has been leaving it's mark in my driveway for a while now.
Big trip coming up in 6 weeks. So I started to clean and dig, found out the HPOP is leaking against the engine. Pretty sure it's the gasket against the block that is leaking. Question is , should I rebuild the entire pump while it's out ? And what else should be done while I have the pump out ? I plan on buying the parts at dieselorings.com

Truck is an excursion 7.3 with 149,000 miles on it

Thanks for any tips
Yes I would replace all the O-rings in the pump along with the "non-serviceable" plug and rebuild your fuel bowl that is what I did when I took mine out. Also make sure that before you put your pump back to clean where the gasket sits so it makes a good seal. (that is the one step I forgot to do and know I have to pull everything out again)
 
Reply
Old Jul 22, 2012 | 05:34 PM
  #3  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Backing up the bus a bit... the EBP sensor is on a plate in front of the HPOP. If you turn a wrench on this without a wrench on the other side to counter the force, you will bend the plate. The plate does not have an O-ring, it is RTV'd in place - I'd first double-check to make sure this isn't your culprit.

[INSTRUCTIONS]
 
Reply
Old Jul 22, 2012 | 06:14 PM
  #4  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Tugly, thanks for the idea, but I am a little confused, saw your link and still don't follow.
I can feel under the pump and where it's leaking at it's end !
Are you saying there is a plate its mounted on or ?

Thanks for your help

Kyle
 
Reply
Old Jul 22, 2012 | 06:48 PM
  #5  
F250_JR's Avatar
F250_JR
Senior User
Joined: May 2008
Posts: 252
Likes: 0
Nope, the plate he's referring to is in front of the HPOP reservoir and slightly below it. Its a plate with an attached bracket that is supports the EBP sensor, with the EBP tube running below it down the front of the engine.

X2 on rebuilding the entire HPOP while you've got it off. Unless you've already done it, go ahead and rebuild the fuel bowl too...the entire kit is pretty inexpensive from dieselorings and you're already going to have the whole fuel bowl pulled. It shouldn't take you more than an extra hour of work. And that's some major insurance against future leaks, because all those seals will end up leaking eventually.
 
Reply
Old Jul 23, 2012 | 04:56 AM
  #6  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
The link I posted is the procedure I followed when I replaced my HPOP. I thought that might be useful to you.
 
Reply
Old Jul 23, 2012 | 07:15 AM
  #7  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
So Tugly,

I printed and read that link.
What I don't understand , is how that plate could be "the culprit" ?

Thanks

Kyle
 
Reply
Old Jul 23, 2012 | 07:56 AM
  #8  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I'm not saying that is your issue, I just mentioned it was worth a look because it covers the HPOP drive - plenty of oil splashing around in there. One member had an oil leak and discovered his was bent out. His fix was to remove it, straighten it, and re-seal it - problem solved.

Sometimes a member will say I have XYZ problem and many of us who have run into the same problem suggest the same cure they used. Issues that pop up like prairie dogs frequently have more than one possible answer, so I just do my thing of offering up the alternative possibilities.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 23, 2012 | 08:00 AM
  #9  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Ahhh Ok,

I didn't understand , how this was sealed to the HPOP and still DO NOT, but I will have a closer look to try and see.

What needs to be removed to pull this plate ?


Thanks

Kyle
 
Reply
Old Jul 24, 2012 | 06:20 AM
  #10  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I wouldn't pull it unless you need to pull the HPOP or repair the plate - it's sealed with an adhesive sealant. A light and an inspection camera or mirror will allow you to see the plate more clearly (just forward and below the HPOP reservoir, see figure 7 in the link I posted).
 
Reply
Old Jul 24, 2012 | 09:15 PM
  #11  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Tugly, I see what you are saying.
That plate is in front of the oil tank, my leak was into the valley

Anyhow, fuel bowl and hpop are now pulled , time to order parts

Kyle
 
Reply
Old Jul 24, 2012 | 10:27 PM
  #12  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Hoses or pump? I bought the T500 pump from Clay at riffraffdiesel and it really did a great service to my truck. I have AE software and I logged before/after results.
 
Reply
Old Jul 25, 2012 | 07:31 AM
  #13  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Neither ,
I wish, just gonna rebuild (re-seal) the pump and fuel bowl.

Kyle
 
Reply
Old Jul 28, 2012 | 08:39 PM
  #14  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Rebuilt pump on, now to reseal fuel bowl, this is a bigger job than expected

Kyle
 
Reply
Old Jul 29, 2012 | 01:48 PM
  #15  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Back together , runs still leaking , super disappointed.
Any ideas on how to get a good seal between HPOP and oil reservoir ?

This sucks lots of hours invested , bla bla bla
 
Reply



All times are GMT -5. The time now is 05:26 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE