Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Soft Brake Pedal

Thread Tools
 
Search this Thread
 
Old Jul 20, 2012 | 08:32 AM
  #1  
84-6.9L's Avatar
84-6.9L
Thread Starter
|
Posting Guru
Joined: Feb 2011
Posts: 2,216
Likes: 0
From: Princeton MN
Soft Brake Pedal

I figured Id share some information with the group and hopefully help solve somebodys issue someday.

So I gave my old Kelsey-Hayes trailer brake controller its last rights yesterday, the hydraulic arm wasn't making a full sweep and the coil inside was dead. I found a nice newer one that is the same type, its another Kelsey-Hayes that taps into the brake line.

After I installed the new(er) one my brake pedal firmed up and the rear brakes work great. I think the old one was sucking air and making a squishy pedal. So I you have an old hydraulic over electric controller andyou have a soft pedal trying looking into the controller as the cause.
 
Reply
Old Jul 20, 2012 | 02:45 PM
  #2  
joshofalltrades's Avatar
joshofalltrades
Postmaster
Joined: Feb 2011
Posts: 3,560
Likes: 1
good to know! most controllers these days are all electric, but i kinda like the idea of the hydro unit, as it can sense hydraulic pressure and apply more precise braking according to what your foot is doing
 
Reply
Old Jul 20, 2012 | 04:28 PM
  #3  
whalebus2112's Avatar
whalebus2112
Senior User
Joined: Mar 2007
Posts: 328
Likes: 0
If he is using hydro then he is pulling really heavy. Usually its a pretty heavy duty trailer to use hydro brakes
 
Reply
Old Jul 20, 2012 | 10:11 PM
  #4  
joshofalltrades's Avatar
joshofalltrades
Postmaster
Joined: Feb 2011
Posts: 3,560
Likes: 1
whalebus, how i understood him was a hydro-controlled electric brake controller. a friend of mine has one on his 85 F250 diesel. the trailer has electric brakes, but instead of having the controller read the brake light signal it reads the fluid pressure and applies the brakes accordingly. these systems are becoming quite rare.
AFAIK, the only trailers that have hydraulic brakes are those which use surge brakes, which the basic principle is that when the tongue is under a compression force (braking, backing up hill, etc), the hitch ball pushes on the MC pushrod and applies the brakes. my car dolly has this system, and its also common on boat trailers. but this isn't the subject of this thread
 
Reply
Old Jul 21, 2012 | 01:27 AM
  #5  
84-6.9L's Avatar
84-6.9L
Thread Starter
|
Posting Guru
Joined: Feb 2011
Posts: 2,216
Likes: 0
From: Princeton MN
Josh you are correct. I will post a picture when I get out of the hospital with my new baby girl.
 
Reply
Old Jul 21, 2012 | 11:58 AM
  #6  
SnuffthePunkz's Avatar
SnuffthePunkz
Laughing Gas
Joined: Jan 2010
Posts: 1,055
Likes: 1
From: Surrey, BC, Canada
Originally Posted by 84-6.9L
Josh you are correct. I will post a picture when I get out of the hospital with my new baby girl.
Sorry nothing useful to add to the thread, just wanted to say congrats on the new girl!
 
Reply
Old Jul 21, 2012 | 02:23 PM
  #7  
whalebus2112's Avatar
whalebus2112
Senior User
Joined: Mar 2007
Posts: 328
Likes: 0
I have surge brakes on all my boat trailers I have had but I could have sworn on some of the heavy duty trailers they had hydro brakes with out the surge system on it but I could be wrong, Its happened before
 
Reply
Old Jul 21, 2012 | 09:20 PM
  #8  
84-6.9L's Avatar
84-6.9L
Thread Starter
|
Posting Guru
Joined: Feb 2011
Posts: 2,216
Likes: 0
From: Princeton MN
Originally Posted by SnuffthePunkz
Sorry nothing useful to add to the thread, just wanted to say congrats on the new girl!
Thank you it looks like we get to go home Monday. You know you're tired when you fall asleep and almost fall out of a folding chair.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jul 21, 2012 | 09:31 PM
  #9  
joshofalltrades's Avatar
joshofalltrades
Postmaster
Joined: Feb 2011
Posts: 3,560
Likes: 1
whalebus, i've never heard of such a system and would find it quite unlikely because of the problems it would likely cause. it would be a nightmare to connect to the tow vehicle's brake system, would get an air bubble every time you connect, and would take away braking pressure from the truck's rear wheels. i suspect you may be mistaken on this one.
i've seen some pretty heavy duty surge brake systems
 
Reply
Old Jul 21, 2012 | 09:47 PM
  #10  
tecgod13's Avatar
tecgod13
Logistics Pro
15 Year Member
Joined: Sep 2007
Posts: 3,737
Likes: 179
From: Western Mass
There are systems out there that have hydraulics brakes on the trailer that are electrically controlled. It entails having an electrically controlled master cylinder on the trailer that gets the signal by wire like regular electric brakes. I have no idea what types of trailers these would be on, but the system is out there (and expensive).
 
Reply
Old Jul 22, 2012 | 03:18 AM
  #11  
Aune163rd's Avatar
Aune163rd
Logistics Pro
15 Year Member
Joined: Sep 2010
Posts: 4,411
Likes: 4
From: Victor, MT
Club FTE Silver Member

Well my 2 cents is this:

Well....i dont have any 2 cents....just a congrats on the baby girl!!!
 
Reply
Old Jul 22, 2012 | 10:19 AM
  #12  
whalebus2112's Avatar
whalebus2112
Senior User
Joined: Mar 2007
Posts: 328
Likes: 0
Originally Posted by tecgod13
There are systems out there that have hydraulics brakes on the trailer that are electrically controlled. It entails having an electrically controlled master cylinder on the trailer that gets the signal by wire like regular electric brakes. I have no idea what types of trailers these would be on, but the system is out there (and expensive).
Thats what I think I am thinking about.
 
Reply
Old Jul 22, 2012 | 06:32 PM
  #13  
joshofalltrades's Avatar
joshofalltrades
Postmaster
Joined: Feb 2011
Posts: 3,560
Likes: 1
i guess thats possible, but i've never heard of such a system. most big-rigs use air brakes on both truck and trailer, so i never would have thought of this system.
 
Reply
Old Jul 22, 2012 | 10:40 PM
  #14  
84-6.9L's Avatar
84-6.9L
Thread Starter
|
Posting Guru
Joined: Feb 2011
Posts: 2,216
Likes: 0
From: Princeton MN
I have seen that system on old heavy duty tag trailers ment to be pulled by trucks with juice brakes, the truck had the controller in it and sent the signal to the master cylinder on the trailer, they worked but must hhave been a nightmare to maintain especially in northern climates like here in MN. I know they do exist because I have seen several mostly on pre-70's deckovers and some of the very first gooseneck trailers
 
Reply
Old Jul 22, 2012 | 11:10 PM
  #15  
Country_boy_2007's Avatar
Country_boy_2007
Fleet Mechanic
15 Year Member
Joined: Nov 2010
Posts: 1,347
Likes: 0
From: Kville, ohio
Originally Posted by 84-6.9L
Josh you are correct. I will post a picture when I get out of the hospital with my new baby girl.
hey congrats and good luck man.

i had the same unit in my 88 till my gooseneck set it on fire...lol that was interestiog to say the least. replased it with a new Hayse controller and had the same expirence
 
Reply



All times are GMT -5. The time now is 01:00 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE