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1994.5 - 1997 7.3L Power Stroke Diesel  

Injector problem?

Old Jun 14, 2012 | 09:15 AM
  #1  
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Injector problem?

96 f350 cc 322,xxx
Truck starting running poorly, missing. Got home on 4 cylinders. Took valve covers off, pass side rear inj (no7) has no change when unplugged. Removed IDM after having it checked in another truck and ran fine. Probed harness with OHM meter and all wiring from IDM harness to engine checked fine. Went to injector that is not firing and the solenoid? on the top is loose. Im not sure where to go next, tighten and see if it will operate or is something out of whack in there (Shorted out?). This is the farthest ive been inside a diesel at this point. All injectors have the same numbers on them except for no1. which was probably changed by the po. Thanks in advance
 
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Old Jun 14, 2012 | 09:29 AM
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Tighting up the solenoid and check the rest of them and that should fix the issue
 
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Old Jun 14, 2012 | 09:30 AM
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Tighten that solenoid down and see how it acts. What is the difference in the numbers on the no. 1 injector? Are they all AA code (meaning that the P/N starts with AA) injectors?

Edit: you just beat me, Mike. At least we agree.
 
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Old Jun 14, 2012 | 09:39 AM
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Thanks guys.

All injectors are AA and the oddball on cyl1 is an AO if memory serves me
 
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Old Jun 14, 2012 | 10:18 AM
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AO or AD? I don't know of any AO injector code, but if it is an AD, you one split shot injector in there with 7 single shots. That's probably not the best scenario....
 
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Old Jun 14, 2012 | 10:23 AM
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Ill have to double check that injector number. Also is there a tightening sequence or torque spec on these torx screws?
 
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Old Jun 14, 2012 | 10:31 AM
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I'm not sure on the TQ spec. I would just make it tight. That or email Jim at Rosewood Diesel. I am sure he knows.
 
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Old Jun 14, 2012 | 10:38 AM
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thanks for your help fordpride and DIY
 
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Old Jun 14, 2012 | 03:54 PM
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If you have a AO it will be fine it a single shot

Nate the AO I think was used in the vans
 
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Old Jun 14, 2012 | 08:01 PM
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Okay, well I learned something today I guess. What's the difference between the AO and an AA then?
 
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Old Jun 14, 2012 | 08:03 PM
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I'm not sure but I remember Jim saying they can be mixed
 
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Old Jun 14, 2012 | 08:07 PM
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Here is a old post from Jim that I copied and paste



Re: Difference Between AA, AO and AC Single Shots?
AA and AO are essentially the same thing. AO were in '94.5 - E'95, then AA in '95.5 - '97. Why they didn't just start with AA is beyond me...
AC were in the T444E High Output motors and we can still get them brand new. They are equal to what we build as a Stage-1.
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RosewoodDieselShop.com 440-286-1990, C******, OH.
Specialists in 7.3L Power Stroke injector restoration.
DzlJim.com
 
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Old Jun 15, 2012 | 06:01 AM
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Huh, well there you have it! Thanks for the min-lesson Mike. I didn't even know there was an AO.
 
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Old Jun 16, 2012 | 04:46 PM
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back to the drawing board. I did tighten the screws but injector was still loose. removed solenoid and tightened the 4 bolts that hold down the top of the injector as this was the problem. she runs better but still has a slight miss but nothing like it was. oil flows out the back of the relief on the injector and out the deflector. unplugging the injector made no difference. gonna swap out this injector n see how it acts
 
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Old Jun 16, 2012 | 05:22 PM
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AA's and AO's are the same.

The only difference is the location of the oil holes on the injector body.

I have 7 aa's and 1 ao in my truck.

While your in there, i'd just be prepared to pull injectors and check o-rings and replace them.

Thats my WAG on this situation.
 
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