Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Injector problem?

Thread Tools
 
Search this Thread
 
Old Jun 14, 2012 | 09:15 AM
  #1  
drypowder's Avatar
drypowder
Thread Starter
|
Trailering
10 Year Member
Joined: Jan 2011
Posts: 19
Likes: 2
Injector problem?

96 f350 cc 322,xxx
Truck starting running poorly, missing. Got home on 4 cylinders. Took valve covers off, pass side rear inj (no7) has no change when unplugged. Removed IDM after having it checked in another truck and ran fine. Probed harness with OHM meter and all wiring from IDM harness to engine checked fine. Went to injector that is not firing and the solenoid? on the top is loose. Im not sure where to go next, tighten and see if it will operate or is something out of whack in there (Shorted out?). This is the farthest ive been inside a diesel at this point. All injectors have the same numbers on them except for no1. which was probably changed by the po. Thanks in advance
 
Reply
Old Jun 14, 2012 | 09:29 AM
  #2  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Tighting up the solenoid and check the rest of them and that should fix the issue
 
Reply
Old Jun 14, 2012 | 09:30 AM
  #3  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Tighten that solenoid down and see how it acts. What is the difference in the numbers on the no. 1 injector? Are they all AA code (meaning that the P/N starts with AA) injectors?

Edit: you just beat me, Mike. At least we agree.
 
Reply
Old Jun 14, 2012 | 09:39 AM
  #4  
drypowder's Avatar
drypowder
Thread Starter
|
Trailering
10 Year Member
Joined: Jan 2011
Posts: 19
Likes: 2
Thanks guys.

All injectors are AA and the oddball on cyl1 is an AO if memory serves me
 
Reply
Old Jun 14, 2012 | 10:18 AM
  #5  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
AO or AD? I don't know of any AO injector code, but if it is an AD, you one split shot injector in there with 7 single shots. That's probably not the best scenario....
 
Reply
Old Jun 14, 2012 | 10:23 AM
  #6  
drypowder's Avatar
drypowder
Thread Starter
|
Trailering
10 Year Member
Joined: Jan 2011
Posts: 19
Likes: 2
Ill have to double check that injector number. Also is there a tightening sequence or torque spec on these torx screws?
 
Reply
Old Jun 14, 2012 | 10:31 AM
  #7  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
I'm not sure on the TQ spec. I would just make it tight. That or email Jim at Rosewood Diesel. I am sure he knows.
 
Reply
Old Jun 14, 2012 | 10:38 AM
  #8  
drypowder's Avatar
drypowder
Thread Starter
|
Trailering
10 Year Member
Joined: Jan 2011
Posts: 19
Likes: 2
thanks for your help fordpride and DIY
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jun 14, 2012 | 03:54 PM
  #9  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
If you have a AO it will be fine it a single shot

Nate the AO I think was used in the vans
 
Reply
Old Jun 14, 2012 | 08:01 PM
  #10  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Okay, well I learned something today I guess. What's the difference between the AO and an AA then?
 
Reply
Old Jun 14, 2012 | 08:03 PM
  #11  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
I'm not sure but I remember Jim saying they can be mixed
 
Reply
Old Jun 14, 2012 | 08:07 PM
  #12  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Here is a old post from Jim that I copied and paste



Re: Difference Between AA, AO and AC Single Shots?
AA and AO are essentially the same thing. AO were in '94.5 - E'95, then AA in '95.5 - '97. Why they didn't just start with AA is beyond me...
AC were in the T444E High Output motors and we can still get them brand new. They are equal to what we build as a Stage-1.
__________________
RosewoodDieselShop.com 440-286-1990, C******, OH.
Specialists in 7.3L Power Stroke injector restoration.
DzlJim.com
 
Reply
Old Jun 15, 2012 | 06:01 AM
  #13  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Huh, well there you have it! Thanks for the min-lesson Mike. I didn't even know there was an AO.
 
Reply
Old Jun 16, 2012 | 04:46 PM
  #14  
drypowder's Avatar
drypowder
Thread Starter
|
Trailering
10 Year Member
Joined: Jan 2011
Posts: 19
Likes: 2
back to the drawing board. I did tighten the screws but injector was still loose. removed solenoid and tightened the 4 bolts that hold down the top of the injector as this was the problem. she runs better but still has a slight miss but nothing like it was. oil flows out the back of the relief on the injector and out the deflector. unplugging the injector made no difference. gonna swap out this injector n see how it acts
 
Reply
Old Jun 16, 2012 | 05:22 PM
  #15  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 98
From: Ashland City, TN
AA's and AO's are the same.

The only difference is the location of the oil holes on the injector body.

I have 7 aa's and 1 ao in my truck.

While your in there, i'd just be prepared to pull injectors and check o-rings and replace them.

Thats my WAG on this situation.
 
Reply



All times are GMT -5. The time now is 08:26 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE