PS conversion done wrong?
I just bought this truck, '71 highboy, it's got a 460 from a 76 truck, model unknown. The power steering was installed at the same time as the motor, supposedly from the same truck. I've found several half-a$$ed things on this truck, but nothing really major except maybe this PS install. I've never messed with suspension and steering at all so I took a bunch of pictures. Even with my inexperience, I can see this job is in need of correction.
Here is the box. I don't know what type it is. I obviously haven't cleaned the truck up since I bought it. In this picture you can also see where they just rolled up the edge of the inner fender to make clearance for the steering shaft.

You can see here where the left tire rubs the nut on the pitman arm when I make a hard right. This is what clued me into the fact that something was wrong. (duh).

This is where I thought the box should be mounted, inside of the frame rail. Also, I thought there was supposed to be some kind of backing plate or the frame boxed in to give added strength. You can see that none of that was done here.

Here's another thing that bugs me. What do you think of this nasty looking weld on the steering shaft? Is it always necessary to cut and weld for these conversions, or is there a stock shaft that will work?

Here a shot of the pump just to complete the picture. Stock Ford PS pump I reckon.

Also while we're on the subject, I've got an annoying squeaky rattling squeak that seems to come from inside my steering column. Are there some bushings in there that might need attention, or what could be causing this?
So as far as can tell it's a 2WD box, but y'all probably already knew that.
Last edited by Norton72; Jun 2, 2012 at 01:14 PM. Reason: added info
i think that you are rite that someone really butchered that steering.
i also think you are rite that the steering box should be inside the frame instead of outside like it is.
as for why they just have to weld the steering components, i think the answer to that one is if you don't make it scary borderline unsafe, it ain't a true fabrication job.
hang tight, the more knowledgeable 70's steering guys will be around sooner or later.
i seem to remember something about a mud run/drinking session going on this weekend.
The more I look at this truck, the more stuff I find that I don't like. All the axle vents are clogged and there's no tubes routed from them and the motor mounts look suspect to me. Maybe I should just quit looking...
i have plenty of things to do. i spent 5 hours this morning setting op my fathers new car. had to switch all the fire radios and warning lights over from the crown vic.
since he turned 80 a few years ago he has become the radio command at the main firehouse. it keeps him busy.
i just came in for a bite of lunch.
then it is back outside to fabricate a set of security camera mounts.
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As for that steering shaft I might ditch that and make a solid piece one out of some 3/4 round bar. For steering box connection I use a splined ujoint that welds to the round bar. There are bolts under your steering column under that little 6" cover that allows you to loosen column and in slotted holes slide column towards seat away from box. If you decide to use the new splined ujoint connection which is way better, make your measurement for steering shaft with the colum closest to bottom towards box so when you need to service it you loosen steering colum bolts and slide it up and out to get splined joint off steering box.
Also I used a 2wd steering box from 70's ford trucks and plated,welded and drilled 3 holes to run box on the inside of frame. Alot of guys have done this
As for that steering shaft I might ditch that and make a solid piece one out of some 3/4 round bar. For steering box connection I use a splined ujoint that welds to the round bar. There are bolts under your steering column under that little 6" cover that allows you to loosen column and in slotted holes slide column towards seat away from box. If you decide to use the new splined ujoint connection which is way better, make your measurement for steering shaft with the colum closest to bottom towards box so when you need to service it you loosen steering colum bolts and slide it up and out to get splined joint off steering box.
Also I used a 2wd steering box from 70's ford trucks and plated,welded and drilled 3 holes to run box on the inside of frame. Alot of guys have done this

Then compare it to the one on my truck:

Nah, they're not even the same. On mine the output shaft is on the opposite side from the mounting holes. Even if the input/output shafts could be switched up and they had done that, the one in the diagram shows both the input and the output shafts running perpendicular to the mounting holes. Oh well, I'm sure it can be made to work.
72-77 DODGE 4X4 TRUCK POWER STEERING GEARBOX GEAR BOX | eBay







