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Expedition belt replacement

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Old May 23, 2012 | 10:44 AM
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Tim Ruck
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Expedition belt replacement

I was replacing the alternator on my 2002 Expedition and when replacing the belt, I broke off a pulley. The pulley above the tensioner cracked off the cover. Now I need to replace it. Where do I start? What is the level of difficulty? Can I do it without pulling the engine? What is the name of the part I need to replace and where can I get a new one?
 
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Old May 23, 2012 | 02:15 PM
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I think I can replace the Timing cover with the engine in place. Do I need to drain the oil first? Then, Can I remove the Alternator and power steering pump? Then unbolt the cover, pry it off and replace it with a new gasket. Is there more that needs to be removed?
 
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Old May 23, 2012 | 09:15 PM
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You can view the manual and get an idea of difficulty. Looks like plenty are available on E-Bay. Is yours the 5.4?

FORD 5.4 SOHC ENGINE TIMING CHAIN COVER 2002-03 #13060/15525 | eBay
 
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Old May 24, 2012 | 06:21 AM
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I have the 4.6.
 
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