Notices
6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

Injector blown out

Thread Tools
 
Search this Thread
 
Old May 9, 2012 | 02:02 PM
  #1  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
Injector blown out

Anyone had this happen, just driving along and boom. If it were a gas engine I would said it spit a spark plug. It looks like I lost an injector, in the middle of pulling the valve cover on the passengers side right now, I see the injector electrical has been ejected from the cover, logic dictates the injector is in there somewhere as well. Man I hope it backed out and didn't ruin the threads.
 
Reply
Old May 9, 2012 | 03:05 PM
  #2  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
Oops it was the glow plug not the injector !
 
Reply
Old May 9, 2012 | 03:13 PM
  #3  
Tom's Avatar
Tom
Super Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2003
Posts: 25,479
Likes: 742
From: Isanti, MN
Club FTE Gold Member
Wow, never heard of that happening before. Can you post some pics?
 
Reply
Old May 9, 2012 | 08:16 PM
  #4  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
I called Ford to get prices and availability. Not bad surprisingly. The harness is 56 bucks the glow plug is 15. I need the harness because I am guessing on it's way out the probe/element part of the glow plug broke the contact part of the plug contactor. As for pictures very doubtful. It's #4 cylinder which is mostly under the cowl and I did most of the removal with a mirror and by feel. Oh additionally the Parts guy at Ford said it's not uncommon for glow plugs to fail but he never heard of one blowing out.
 
Reply
Old May 9, 2012 | 08:20 PM
  #5  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,384
Likes: 1,868
From: Frederick, MD
Club FTE Gold Member
don't think I have ever heard of one blowing out on the 6.4 either. I take it that you were not under warranty any longer?
 
Reply
Old May 9, 2012 | 09:01 PM
  #6  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

IM lost #4 is on the left bank drivers side second back.
passager side rare is #7.

I have heard of a few that did that and burned to the ground.

only a few things I can think of that would cause it.
1) someone was doing something and left it loose
2) hydrolocked cyclinder and caused damage to glowplug sleeve aswell ( they normally bend rods first)
3) excessive blowby.
 
Reply
Old May 10, 2012 | 08:10 AM
  #7  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
Ok to clarify the whole plug wasn't ejected it was just the center probe the part that heats up. However the threaded part that remained I was able to remove easily as it was finger tight . Since I've owned it the valve covers have never been off. It is number 4 cylinder Ford numbers cylinders 1 to 4 passenger side 5 to 8 drivers side. As to warranty it was voided years ago, that's the risk you take by modifying them.
 
Reply

Trending Topics

Old May 10, 2012 | 08:19 AM
  #8  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
You're right my bad it's #7 I was thinking Ford gas not International Diesel I wish it had been #4 my egr coolers are gone would have been faster. Well I say wish, I wish it hadn't happened at all
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old May 10, 2012 | 06:00 PM
  #9  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

how many miles are on your truck?
I have seen this same thing happen 3 times. all 3 times were casued by lack of a coolant passage behind the engine front cover.
 
Reply
Old May 10, 2012 | 09:38 PM
  #10  
RM2738's Avatar
RM2738
Posting Guru
Joined: Sep 2010
Posts: 2,213
Likes: 1
From: The Woodlands, TX
Originally Posted by cheezit
.


I have heard of a few that did that and burned to the ground.
Literally? They'll catch on fire from a blown glow plug?
 
Reply
Old May 10, 2012 | 09:39 PM
  #11  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

wish I had pictures. what happens when its caused by blowby is oil is forced out the hole and land on the exhaust manifold.
its kinda neat ... well unless its your truck then it kinda sucks.
 
Reply
Old May 10, 2012 | 09:52 PM
  #12  
RM2738's Avatar
RM2738
Posting Guru
Joined: Sep 2010
Posts: 2,213
Likes: 1
From: The Woodlands, TX
Originally Posted by cheezit
wish I had pictures. what happens when its caused by blowby is oil is forced out the hole and land on the exhaust manifold.
its kinda neat ... well unless its your truck then it kinda sucks.
Wow. Didn't really think of that. Motor oil flash point is only ~450 degrees. Definitely feasible.
 
Reply
Old May 11, 2012 | 03:06 PM
  #13  
FivePointo's Avatar
FivePointo
Thread Starter
|
Senior User
Joined: Jul 2006
Posts: 129
Likes: 0
From: Douglasville, Georgia
I have 83k on the truck I replaced the glow plug and harness and drove it 175 miles today without further issue? I hope that was that, perhaps a faulty plug. I can take a picture of the faulty plug but it's nothing special
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tim Hodgson
1999 - 2003 7.3L Power Stroke Diesel
8
Aug 3, 2019 05:29 PM
JTS1975
1994.5 - 1997 7.3L Power Stroke Diesel
11
Jun 29, 2011 10:20 AM
dwkremer
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
6
Jun 15, 2009 10:37 PM
cef2lion
1999 - 2016 Super Duty
3
Dec 1, 2006 01:21 PM
pidford
1999 - 2003 7.3L Power Stroke Diesel
4
Nov 17, 2004 07:59 PM




All times are GMT -5. The time now is 02:57 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE