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Polycarbonate door panels?

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Old Apr 20, 2012 | 09:49 PM
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Polycarbonate door panels?

The final mold is not yet ready, but this is what I have come up with. What do ya'll think? Of course I'll be painting them.



 
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Old Apr 20, 2012 | 09:52 PM
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Wow... now that is cool
 
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Old Apr 20, 2012 | 09:59 PM
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Never seen that before. How exactly did you get the shape? Did you mold stock panels? How are you going to mount them, Clips or Screws? Looks like a cool project.
 
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Old Apr 20, 2012 | 10:02 PM
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1) Does it have the same texture of the original panels?

2) How much for one?
 
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Old Apr 20, 2012 | 10:16 PM
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Clips or Screws? To be determined... hopefully clips.
Does it have the same texture of the original panels?..
these here are smooth panels.. although they can be formed out of ABS plastic for the textured look.


as far as cost hmmm. Idk yet not sure what the material costs.

I work in a sign shop and our vacuum former owed me a favor.. he copied a broken panel I had... He does the the most awesome work..

I'm going to make some refinements, maybe add a pocket at the bottoms. I miss my storage like the Superduty doors.
 
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Old Apr 20, 2012 | 10:36 PM
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I knew it... I figured you had some access to a vacuum former. You could do a lot of cool stuff with that. Figuring out how to mount them is going to be the toughest part. Can polycarbonate take paint?
 
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Old Apr 20, 2012 | 11:32 PM
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You should definitely sell, those are sweet.
 
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Old Apr 21, 2012 | 01:30 PM
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Originally Posted by crsweet78
I knew it... I figured you had some access to a vacuum former. You could do a lot of cool stuff with that. Figuring out how to mount them is going to be the toughest part. Can polycarbonate take paint?

Yes he has formed me quite a bit of things. Warn winch solenoid covers, old Datsun parts. I am working on building a vacuum former at home, much smaller scale though.


As far as taking paint, thats where I come in. I am the painter, one of two. 23 yrs and counting.

"hasteranger" if I get them where the quality is a darn near perfect fit, then yes I may.
 
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Old Apr 21, 2012 | 01:36 PM
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I would love a set that has the pockets on the bottom like a superduty. Can't wait to see a set. Maybe continue the panel all the way down the door for the pockets.
 
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Old Apr 21, 2012 | 01:39 PM
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X2 on the pockets^ id love to pay for a set if you start poppin em.
 
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Old Apr 22, 2012 | 12:17 AM
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Originally Posted by JB78f150
Maybe continue the panel all the way down the door for the pockets.
I second that! As long as the pocket is big enough to hold a 1911 in a rug - yeah, I'm old school that way!
 
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Old Apr 22, 2012 | 02:32 AM
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I think a place for a bottle of soda or water would be nice too.
 
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Old Apr 22, 2012 | 10:11 AM
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Originally Posted by PapaBearYuma
I second that! As long as the pocket is big enough to hold a 1911 in a rug - yeah, I'm old school that way!
Haha! Mines under the seat!
 
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Old Apr 22, 2012 | 10:13 AM
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you get into trouble with stuff like cupholders on your standard vaccuum molding equipment. Its really hard to make shapes that complex. I'm guessing a door pocket would probably have to be a 2 part mold and glued or screwed together.
 
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Old Apr 22, 2012 | 10:18 AM
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Not to hyjack but how about some of the discontinued Bushwacker extend-a-fender flares??? That would be awesome!!!
 
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