Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

slave cylinder replacement

Thread Tools
 
Search this Thread
 
Old Apr 7, 2012 | 12:58 PM
  #1  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
slave cylinder replacement

I've got it all put back together, but I can't get it in, the clutch release arm wont move enough to get the push rod in and I cant get the pushrod compressed enough either. any ideas? I have a ratchet strap round the arm its self, pulled back as far as I can get it.
 
Reply
Old Apr 7, 2012 | 01:11 PM
  #2  
SideWinder4.9l's Avatar
SideWinder4.9l
FTE Chapter Leader
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2009
Posts: 8,843
Likes: 27
From: Eastern Ky
Club FTE Silver Member

Originally Posted by Caveman84
I've got it all put back together, but I can't get it in, the clutch release arm wont move enough to get the push rod in and I cant get the pushrod compressed enough either. any ideas? I have a ratchet strap round the arm its self, pulled back as far as I can get it.
Wait, split that up, etc and I could make more sense of it..


From what I'm gleaning from that:

You have the Clutch's Pushrod already in the Mastercylinder, and can't get the actual clutch mechanism far enough back, to press the eyelet of the Clutch Pushrod, onto the little nub?

On mine, I simply pulled hard, and it came back and gave me plenty of room...
 
Reply
Old Apr 7, 2012 | 01:43 PM
  #3  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
thats bout right, everything is hooked up, guess I just need to pull harder, I didnt do anything to the master though..
 
Reply
Old Apr 7, 2012 | 01:49 PM
  #4  
SideWinder4.9l's Avatar
SideWinder4.9l
FTE Chapter Leader
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2009
Posts: 8,843
Likes: 27
From: Eastern Ky
Club FTE Silver Member

Originally Posted by Caveman84
thats bout right, everything is hooked up, guess I just need to pull harder, I didnt do anything to the master though..
The Pushrod came with a new Mastercylinder...And I figured what the heck.....It gave me a lot better pressure at the pedal..
 
Reply
Old Apr 7, 2012 | 01:55 PM
  #5  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
I'll probably end up replacing the master in a few weeks, I had my slave go out on my mazada truck, then 3 weeks later the master went.. downtown seattle.. not built for power shifting
 
Reply
Old Apr 7, 2012 | 02:36 PM
  #6  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Your new slave didn't come with a plastic retaining strap?
The strap also incorporates the 'cup' at the end of the pushrod.
That little piece of plastic keeps the rod centered in the throwout arm.
This needs to stay in place.

Although the instructions say to just depress the pedal and snap the strap I always push the throwout arm forward and unhook the tabs at each end.
This makes it so I can re-use it to hold the the piston if I ever need to remove the slave.

If the piston was pushed out of the slave cylinder by the spring behind it you may have trouble getting it back in without damaging the seal.
 
Reply
Old Apr 7, 2012 | 03:47 PM
  #7  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
shippin strap is still there... but still not enough room.. and when I compress the rod.. it likes to pop off. roomate just showed up.. might have him jump under with a crowbar er somat.
 
Reply

Trending Topics

Old Apr 7, 2012 | 04:04 PM
  #8  
broncoman1532's Avatar
broncoman1532
Freshman User
Joined: Oct 2010
Posts: 44
Likes: 0
I always go to the junkyard if I forget or if I am having problems. It may help just to see one and take it apart
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 7, 2012 | 04:54 PM
  #9  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
got it in! cept I forgot I had taken the dust boot off.... so... out she comes again.. was unable to grab some fluid before coming back to the ranch, how important is bleeding, is that somethin I can do in a few days n still drive?(once I get the boot back on)
 
Reply
Old Apr 7, 2012 | 04:59 PM
  #10  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Bleeding is very difficult with these things.

If you can get it into gear at all it will usually bleed itself just from driving around.
 
Reply
Old Apr 7, 2012 | 05:51 PM
  #11  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Just a thought...

Are you sure you have the release bearing in the fork of the throwout arm and not in front of it?
 
Reply
Old Apr 7, 2012 | 08:48 PM
  #12  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
I didnt take the arm out at all tranny has been whole and in the truck the entire time.
 
Reply
Old Apr 8, 2012 | 01:55 AM
  #13  
SideWinder4.9l's Avatar
SideWinder4.9l
FTE Chapter Leader
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2009
Posts: 8,843
Likes: 27
From: Eastern Ky
Club FTE Silver Member

Originally Posted by ArdWrknTrk
Bleeding is very difficult with these things.

If you can get it into gear at all it will usually bleed itself just from driving around.
For once, I'm gonna have to disagree on this, with ya Jim...

YES, without a helper to depress the clutch pedal and hold it, etc....This is a PAIN to do alone...

But with a set of helpers (1 to maintain fluid in the resevoir, and 1 to depress the pedal) this is EASY....Just as easy as bleeding brakes...


Just my experience with it...



*My inital bleed off, was with the 2 helpers, and the bad Mastercylinder....And I had LOW pressure on the clutch pedal...Barely was putting pressure on the clutch disc, etc...

After I replaced the Mastercylinder, I used a case of water on the pedal, after pumping it and holding it down...Then simply swapped my hand for the case of water...

And that did me until I could get a helper...

------------------------------------------------------------

But either way...Wasn't HORRIBLE....

Just gotta keep an eye on fluid level...if it drains dry...You getta start all over again...
 
Reply
Old Apr 8, 2012 | 12:03 PM
  #14  
Caveman84's Avatar
Caveman84
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 47
Likes: 0
From: Moose,WY
can I bleed it without taking the slave back out? I got it all back on last night.. dust boot included, and while I am getting better at it, its not exactly a life skill I'm looking to master. pun intended.
 
Reply
Old Apr 8, 2012 | 01:00 PM
  #15  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

You have a plastic, or a metal slave cylinder?

If it's metal like my AP one there is a bleeder on top (just like a brake caliper)
If plastic, there is a small Allen head screw in the top close to the front where the line enters.
Loosening either will allow you to bleed the slave cylinder.
 
Reply



All times are GMT -5. The time now is 05:27 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE