Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Im Back....

Thread Tools
 
Search this Thread
 
Old Mar 28, 2012 | 07:15 PM
  #1  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Im Back....

I have been gone for awhile now and also been absent from my 77 F250 restore. I am now getting back into it! YIPEE...I ordered new cab corner, rocker, front and rear pillar and inner rocker for the passenger side. (one side at a time) I also started undercoating the frame tonight (looking good too). I need to fix my grille inserts though, they are all cracked up. Has anyone had good experience with any plastic repair epoxy or anything on these grilles?
 
Reply
Old Mar 28, 2012 | 08:41 PM
  #2  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Thought i should show some new pics of where the build is at right now....










 
Reply
Old Mar 29, 2012 | 08:40 AM
  #3  
mark a.'s Avatar
mark a.
Lead Driver
20 Year Member
Photogenic
Joined: Mar 2004
Posts: 8,922
Likes: 153
Looks like the front cab mount on the right side of the frame is toast. Someone should start reproducing those. It's as common a problem as the rear spring hangers rotting away.
 
Reply
Old Mar 29, 2012 | 09:02 AM
  #4  
77&79F250's Avatar
77&79F250
Moderator & parts slinger
Veteran: Army
15 Year Member
Community Builder
Liked
Joined: Feb 2007
Posts: 50,246
Likes: 5,813
From: S/W Missouri, Polk county
Club FTE Gold Member
Welcome back and unless you slide that cab back forward you are going to have one LONG hood on that thing. lol

Jk looking good there keep us posted we are just a click away to lend motivation and support.
 
Reply
Old Mar 29, 2012 | 07:25 PM
  #5  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Originally Posted by mark a.
Looks like the front cab mount on the right side of the frame is toast. Someone should start reproducing those. It's as common a problem as the rear spring hangers rotting away.

All 4 of them are bad. I had some piece's made to weld in there to fix that. I will post pics of them when i get them back from my buddy's shop.
 
Reply
Old Mar 29, 2012 | 07:27 PM
  #6  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Does anyone know of a good plastic repair epoxy or putty that i can use on my grille?
 
Reply
Old Mar 29, 2012 | 08:56 PM
  #7  
mark a.'s Avatar
mark a.
Lead Driver
20 Year Member
Photogenic
Joined: Mar 2004
Posts: 8,922
Likes: 153
Anyone I ever fixed I just used a fiberglass based putty on the back side and a regular body filler on the front side.
 
Reply
Old Mar 30, 2012 | 07:42 PM
  #8  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Look what I got today!!!!!!!!!!!!




 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Apr 1, 2012 | 01:14 PM
  #9  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
So i am putting headers on my truck and i have an issue. The headers are not fender well exit. Where the header flange sits (where the pipe hooks up) it runs right into my transmission cross member. I have only like 5-6 inches befor the pipe will hit the cross member. I have thought of two options, first is to remove the crossmember and cut the hump out of it and then reweld a flat piece of steel back in its place so the exhaust pipe will be able to go straight above the cross member. The other idea is i could get a piece of flex pipe and see if it has enough flex to bend it either above or under the cross member. Any ideas or thoughts?
 
Reply
Old Apr 1, 2012 | 01:49 PM
  #10  
77&79F250's Avatar
77&79F250
Moderator & parts slinger
Veteran: Army
15 Year Member
Community Builder
Liked
Joined: Feb 2007
Posts: 50,246
Likes: 5,813
From: S/W Missouri, Polk county
Club FTE Gold Member
Welcome to the world of chassis exit headers, you have a long standing exit issue from what I understand. Fenderwell exits are the way to go IMO.

Cutting and flat platting the cross member your way sounds like a good idea as long as you do not take out to much and weaken it, you know it has some torque on it.

And the flex pipe is getto-fabulous but does not connect to the header flange very well. Time to see if your local exhaust shop folks are really as good as they charge.

See if they can bend pipe to clear just the cross member and you pipe the rest to save $$?
 
Reply
Old Apr 1, 2012 | 04:41 PM
  #11  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Well after closer inspection i do not have room to get any pipe in there to bend around the cross member. So i will be cutting it and flat platting it. I will take some pics and let you know how it goes when i get time to do it.
 
Reply
Old Apr 1, 2012 | 06:31 PM
  #12  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
So i also need to relocate/ re-route my transmission lines. I am thinking about just using like a rubber fuel line to route them were i need them to go (away from the headers). Any thoughts on that or maybe some other options besides buying new steel lines and trying to bend them around in there?
 
Reply
Old Apr 2, 2012 | 04:52 PM
  #13  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
Originally Posted by bkohne1
So i also need to relocate/ re-route my transmission lines. I am thinking about just using like a rubber fuel line to route them were i need them to go (away from the headers). Any thoughts on that or maybe some other options besides buying new steel lines and trying to bend them around in there?

Any thoughts on if this would be ok?
 
Reply
Old Apr 3, 2012 | 01:32 AM
  #14  
77&79F250's Avatar
77&79F250
Moderator & parts slinger
Veteran: Army
15 Year Member
Community Builder
Liked
Joined: Feb 2007
Posts: 50,246
Likes: 5,813
From: S/W Missouri, Polk county
Club FTE Gold Member
I had the same issue on my 71 Bronco after header install, can you use some fuel injector fuel line (its better quality anyway) and us that as a adapter to move over/relocate the trans lines but still use the steel ones?

Understand what I mean, not to sure if I explained it right?
 
Reply
Old Apr 3, 2012 | 06:00 PM
  #15  
bkohne1's Avatar
bkohne1
Thread Starter
|
Senior User
Joined: Sep 2006
Posts: 285
Likes: 0
I got the transmission cross member out today and cut out the portion needed for my header clearance. I will post pics of it when it is done being flat platted too..





 
Reply



All times are GMT -5. The time now is 11:09 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE