Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

weldable bellowed inserts

Thread Tools
 
Search this Thread
 
Old Mar 27, 2012 | 05:28 PM
  #1  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
weldable bellowed inserts

Guys, is this what i need to fab up my own bellowed uppies...

Vibrant 40055S SS Bellows Assemblies

If so, what do i use then for the "leak" part? The Felpro gaskets or oem ones with the oem collector. Reason being, buddy discovered the uppies leaking ,and so were thinking of goin this route. Ya, he gots the cashflow for the INTL ones, but he's not hurting with down down, so thought it would be a cool project to try this...thx

Or these...

http://turboaddictionparts.com/catal...x-bellows.html
 
Reply
Old Mar 27, 2012 | 06:17 PM
  #2  
brownie83's Avatar
brownie83
Posting Guru
Joined: Oct 2007
Posts: 1,070
Likes: 0
From: Catawissa, Pa
subscribing...have been wanting to do this myself. nice first link...would like to know exact info from some of the "pros."
 
Reply
Old Mar 27, 2012 | 06:19 PM
  #3  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Either of those will work, it's your decision really, I've done 2 sets, one with bellowed and one with flex. One set I used stock(ish) gaskets, on another I completely welded the collector and pipes together. The flex will allow for it to be connected easily enough.
 
Reply
Old Mar 27, 2012 | 06:22 PM
  #4  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
SWEET!!! I'm down to welding them up...thanks Al. Al, when welding them, did you set the collector onto the turbo for mauk-up, along with placement of the bellows?
 
Reply
Old Mar 27, 2012 | 06:23 PM
  #5  
brownie83's Avatar
brownie83
Posting Guru
Joined: Oct 2007
Posts: 1,070
Likes: 0
From: Catawissa, Pa
when you welded the pipes to the collector...do you mean bellows to the collector flange, then bolt that to the collector...or just remove the collector flange, and weld the bellows to the actual collector(baby butt)? the collector is cast and the flange looks like steel...would like to know details and how actually they held up.

also how hard was it to get that whole assembly back into the truck?

sorry for the questions...but i have an extra set of pipes and collector and would like to try it...thanks
 
Reply
Old Mar 27, 2012 | 06:26 PM
  #6  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Yup Al, what Brownie said, lol, thats/those my questions as well...
 
Reply
Old Mar 27, 2012 | 06:27 PM
  #7  
brownie83's Avatar
brownie83
Posting Guru
Joined: Oct 2007
Posts: 1,070
Likes: 0
From: Catawissa, Pa
some(FTE guys) really think a like...huh?
 
Reply
Old Mar 27, 2012 | 06:30 PM
  #8  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Both sets were built on a motor out of a truck, Welded flex joint into collector, using machinable nickel in short welds. I used Crown Alloy 255 rods.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Mar 27, 2012 | 06:33 PM
  #9  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
The joints allowed for quite a bit of movement, and they were installed into a motor in a truck after being made. It was tight but doable.

The other set with a bellows(Could use flex joint as well) was simply a section cut out, welded bellows into the pipes, and then used stock(ish) gaskets. Both sets have quite a few miles without any leaks. This is a simpler method too.
 
Reply
Old Mar 27, 2012 | 06:33 PM
  #10  
brownie83's Avatar
brownie83
Posting Guru
Joined: Oct 2007
Posts: 1,070
Likes: 0
From: Catawissa, Pa
any way to do it "outside" the truck? also how did you weld all around while in the truck...you must be a contortionist...lol
 
Reply
Old Mar 27, 2012 | 06:36 PM
  #11  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Originally Posted by BigAlsPSD
The other set with a bellows(Could use flex joint as well) was simply a section cut out, welded bellows into the pipes, and then used stock(ish) gaskets. Both sets have quite a few miles without any leaks. This is a simpler method too.
Think i'm feel'n this route...thx Al. You by chance remember how far down from collector you started the cut?
 
Reply
Old Mar 27, 2012 | 06:39 PM
  #12  
timmyboy76's Avatar
timmyboy76
Thread Starter
|
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Originally Posted by brownie83
some(FTE guys) really think a like...huh?
Ya really...for me, its, i got more time then money on my hands...damn.
 
Reply
Old Mar 27, 2012 | 06:41 PM
  #13  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by timmyboy76
Think i'm feel'n this route...thx Al. You by chance remember how far down from collector you started the cut?
About an inch below the Flange that bolts to the collector. It is a reasonably straight section.
 
Reply
Old Mar 27, 2012 | 06:43 PM
  #14  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by brownie83
any way to do it "outside" the truck? also how did you weld all around while in the truck...you must be a contortionist...lol

Sorry I wasn't clear, no contortionist here LOL, I have some spare motors and have used those as "mock up" after they were welded together collector and pipes together were slid down the back of the block from above, the only things removed from the motor were turbo, pedestal, and down pipe.
 
Reply
Old Mar 28, 2012 | 01:40 AM
  #15  
homesteader's Avatar
homesteader
Elder User
Joined: Sep 2007
Posts: 684
Likes: 0
Im looking into doing this too. I have a set of stock uppipes and would like to add the bellows. I just need to find a collector and a pedestal for a 99.5-02 then I can do a mauk-up.
 
Reply



All times are GMT -5. The time now is 05:59 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE