Yet another HPFP question
It's interesting and unfortunate for the ones that had it happen but really, we have found less than five failures?
I'm trying to learn from it and also enjoying the information because it is interesting but I am not worried. If it happens to me I will at least know what's going on.
---Aaron
I know is is still only a percentage of the trucks on the road.................


The nature of the failure (catastrophic, no warning, no CEL, no Wrench, no noise, etc.) and the consequential damage (whole fuel system repair) makes it baaaaad.
What made it an issue is the ease / readiness with which Ford denied warranty coverage and the onus on the owner to prove (however that can be done) that it is not Water or contaminated fuel that caused the problem.
Had Ford ate the bill and figured out the problem and then retrofitted a fit, it would be a non issue.
If you presently own the 6.7, there is no reason to get worked up, no reason to do anything different except:
- Watch for Water in Fuel light
If it goes on... stop immediately and purge water.
- Change fuel filters on a tighter schedule and SAVE them
- Occasionally, cut open one of the above ones looking for metal shavings.
Always be on the lookout for odd behavior / noises etc.

---Aaron
Have you ever drained your oil on a motor (or trans) that had a magnetic plug or magnet in the pan and found metal shavings? (I have.) Did you freak out because you found metal shavings? (I didn't.) Now if I take my reasoning for my reation to this, it is based on the fact that the magnet is there to keep the silver sparklies out of the moving (read delicate/expensive) parts of the machine.
So am I wrong in assuming that just through the process of normal wear, that we are all looking at a 10K repair bill at some point in our future?
If I were granted a wish for today (it's only money and a truck, it's not like my health, just so you know I have things in perspective) it would be that Ford engineering explain to us why the could have designed a system with such an apparent flaw or why our perception is not a flaw at all.
Ford Trucks for Ford Truck Enthusiasts
Not only do I understand your question, I am baffled by the apparent lack of concern by some here that have to know better. Ford has violated one of the most basic principles of engineering and design. They surrendered the engineering margin. As an engineer, you see this clearly...for some reason, others choose to turn a blind eye.
Interesting thread...in less than one page I have been slammed three or four times for posting factual information...lets see...
I have been called a fear monger and told to STFU. First, I have only told the facts. If you have facts that refute mine, post them. Here are the facts:
ULS diesel fuel in the US has a minimum requirement of 520 micron scar rating for lubricity. Where are the opposing facts to this fact?
Bosch has published information that clearly says that their HPFP's require 460 micron scar rating for lubricity to operate successfully for the long term. Again, opposing facts please...
Bosch has also published information that clearly says that 500 micron scar rating fuel considerably lowers the lifespan of the pump...as much as 80% reduction in lifespan is mentioned. Please provide facts to the contrary....
Using Bosch's own publishing's, it is a certainty that Ford has decided to install a HPFP that when exposed to industry standard fuel quality in the US, is below the minimum standards specified by the pumps manufacturer. If there are facts out there to refute this, please provide them...
The Bosch CP4.2 HPFP is only one model of pump on the CP4.xx series. The pumps are identical across the series in both design and operation. It matters not whether the CP4.xx pump is a single piston pump found on a VW TDI or a two piston design as Found on the Ford 6.7. Except for housing mount alterations and the single versus twin cylinder cam, the internals of the CP4.xx series pumps are identical. This makes the history of other brands failures relevant to the conversation. They have had a much longer period of time in the field than the Ford 6.7. Claiming that the facts in other brands arena have no relevance is ignoring many sound engineering principles. Facts that show difference in internal operating parts between the various CP4.xx pumps are welcome.
The engineering facts have been presented. Hopefully, the gamble Ford took with this HPFP will not affect a large number of owners. The small sample of failures to date, much larger than some here want to admit, is not relevant to the engineering discussion. Only time will tell if the engineers are smarter than the bean counters.
How is the presentation of the above facts considered bovine excrement? How is it considered "sky is falling" mentality? Where has it been written that these failures are widespread? Why is pointing out the truth that Ford is avoiding warranty coverage whenever possible on HPFP repairs considered a bad thing? If you disagree with the assertion that none of the owners of a 6.7 Ford diesel are immune to this unfortunate failure and the subsequent warranty denial, please tell us how you can be so sure?
Broken record...funny...I provide facts and I am a broken record. The argument from the other side has no refuting presentation but their constant pounding of my reputation is less a broken record.
For the record again, the sky is not falling...yet. It may never fall...but the soundest of engineering principles tell us that operating "in the margin" is never a good thing. Ford has put owners in the position that they have to worry about an engineering decision that could have been avoided. If this does not bother some here...I suggest they ignore the HPFP threads. If you do not like the facts I post...refute me or ignore me...I won't mind...but if you think I am going to STFU...you are dreaming. The truth about the decisions by Ford that led to these discussions needs to be told...and I will help tell it...
Herman,
Thanks for the thread...and enjoy the new truck...I drive mine every day and smile
Peace
There is something at work here we do not understand ---
Nor did Bosch or Ford.
I am wondering aloud here --- whether it is the behavior of supercritical fluids and something in North American diesel becoming reactive and damaging the Diamond like carbon coating.
Not a simple problem --- hence the need to carefully examine pumps with early signs of problem --- and not wait for the pumps to die completely first.
I sent you a PM with my email address



Regards
Let's say in 4-5 years some of us want to trade in our 6.7's and we take it to the dealer and try to trade it in on a new one and they tell us that it is not worth that much because "you have one with a bad fuel pump and we are going to have to change the fuel system out" therefore your trade value will reflect that. I for one saved alot of money and traded in a paid off truck to get this truck and to now find out that Ford built it with substandard parts pisses me off. If I would have known about this issue before I bought it I would be rolling around in a 2007 SD 6.0 and still had my money I saved. This is the one thing I have not heard is what is this HPFP issue going to do later to the trade in or resale value. All one has to do is look at the value of the 2003-2005 6.0's they suck and after paying 60,000 dollars for a truck that pisses me off.
I realize that there are a small number of failures but what is scary is the few people that are reporting the metal in their fuel filters. Time will tell whether we have a big issue or just premature worry for nothing.
Just my .02
Tom
With this in mind combined with our recent negative experiences regarding our HPFP’s apparent premature failure, I have to ask: are we all destined to a massive (~$10K) ‘maintenance’ bill in our distant (~150K miles) future?
I only ask because this seems to be the only logical conclusion: as the HPFP wears (even normally) it’s going to release metal into the fuel system and when it’s time is up (and perhaps before) we are not only looking at a fuel pump but also the remainder of the fuel system, which we know is about $10K in price.
Tell me it isn’t so, because if it is, I have a really nice, low miles 6.7 for sale.
Trust me, I’m not bashing, but if I had known I’d be in for this, I never would have bought the truck in the first place as I could easily swing a brand new gasser at 150K for less than the cost of what I assume is ‘normal maintenance’.

I'm sure someone will be glad to take it off your hands...
I intend to keep writing...
Peace
Truth is we will never know the symantecs behind the decision to use this pump from this manufacturer. To think otherwise would be totally unfounded speculation for which there would never be an answer unless there was a FordGate/BoschGate.
I'm starting to feel that hammer coming again ....... the wild and crazy guy is swinging it now ....... going once....... going twice ......... (Tom: enter comment here)










