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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Convert to 4x4

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Old Jan 25, 2012 | 07:23 PM
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Convert to 4x4

I have a 1983 F250 (six cylinder, four spd.) that the body and box are shot on. I have found a fairly nice 1986F250 2wd with 460 auto. tans. I know I would likely need a different transmission/transfer case if I wanted to stay with automatic, and if I wanted to go with 4 spd. would need different bell housing and clutch. Any suggestions? My main concern is the front end.....how hard is it to switch to 4x4?
 
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Old Jan 25, 2012 | 08:32 PM
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I am no expert, but the easiest would be to take the cab and box from the 86 and put them on the 83. If you want the 460 with the 4 speed, yes, you will need a big block bell housing, with big block engine perches, and (I think) new clutch & flywheel. I don't know if 2wd autos had the same bolt pattern for putting t-cases on. Converting to 4x4 is a lot of work, again, thats not my strong suit.
 
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Old Jan 25, 2012 | 09:50 PM
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Swapping the bed out is easy. Swapping the cab out is certainly more work than that, but fairly straightforward - although I haven't as yet done it but have pulled most of the components to allow me to do it.

Changing to a 460 from a 6 is going to require all the things 4x484150 said. So, I vote with him - put the box and cab on the '83 4x4 and run the 6.
 
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Old Jan 25, 2012 | 09:56 PM
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Thanks for the advice.....I like the 6 better anyway. Now I just need to decide if I want to buy the '86 and get to work.....
)
 
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Old Jan 25, 2012 | 10:03 PM
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If you start pulling bolts on the bed, cab, or wherever, I recommend using a torch to free the nuts up. I pulled all the bed bolts without having any problems by using a MAPP gas torch and heating the nuts for ~20 seconds. Some times I'd have to go back and heat it again since it would start to seize as it cooled.

And, that works on bumper bolts as well.
 
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Old Jan 25, 2012 | 10:29 PM
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For what it's worth, you will also have to either notch your engine xmember, replace it with the one from the 460 truck, or get a remote oil filter kit to put the 460 into the 83. I'd vote keep the 300, myself. The 460 would be worth selling or keepin for a project engine (???)
 
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