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1994.5 - 1997 7.3L Power Stroke Diesel  

Ball joint install

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Old Jan 16, 2012 | 09:20 PM
  #1  
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Ball joint install

I don't have a press, what would be the best way to get them in with out one? Heat up the metal around the hole before I drop them in? Thanks. I can't wait to get this beast back on the road.
 
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Old Jan 17, 2012 | 12:10 AM
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machine shop...
 
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Old Jan 17, 2012 | 12:21 AM
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You can not do this job without the proper tools. You will only ruin your new ball joints. You need a ball joint press. I have done it with a big azz C clamp and small pieces of pipe. But it was a bear. Look at it this way, if you have the tools to tear down the axle and get to the ball joints, you should add a ball joint press to your tool set as well. That's just the way I think about it. However, I do know that a standard press you get from Harbor freight does not have the correct cup to finish the install correctly. It only comes in the deluxe set. So you are looking at over $100 in tools if everything is on sale.

The alternative, take your knuckles off, and take them to a machine shop with the new joints. I'm not sure how much they would charge to install them, but I can't imagine it would be too much. However, if you call and ask them, and they say $95.......I'd buy the tool and do it myself. This is all just my opinion, but there it is. I've done the job several times, and without the press you are beating your head on a wall.
 
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Old Jan 17, 2012 | 04:09 AM
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If anything just rent it from a car parts dealer.advance auto. auto zone. ect.
 
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Old Jan 17, 2012 | 09:09 AM
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Originally Posted by f1501987
If anything just rent it from a car parts dealer.advance auto. auto zone. ect.
The ones I got before weren't big enough to get the joints back in. I was able to press them all out but couldn't use it properly due to size restrictions to get them in. Took the joints and knuckles to a machine shop and they did it for like $20 or $30.
 
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Old Jan 17, 2012 | 10:15 AM
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Originally Posted by redman84
The ones I got before weren't big enough to get the joints back in. I was able to press them all out but couldn't use it properly due to size restrictions to get them in. Took the joints and knuckles to a machine shop and they did it for like $20 or $30.
Same here. The one I got from Autozone wasn't strong enough to get them back in. I had to tighten it as tight as I could, then wack it with a hammer, then tighten again, then wack again. Not the best way to install ball joints. I was luck I didn't screw them up. If I had to do it again, I'd buy a press or take them to a shop, but now that I have a kingpin D60, I won't have to do them ever again!! (At least not on my truck.)
 
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Old Jan 17, 2012 | 06:19 PM
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Took them to a shop. all done. Just hate paying someone else for things I could do if I had the proper tool. Anyone know the torque specs for the d60 bearing caps?
 
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Old Jan 17, 2012 | 06:35 PM
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Side Bearing Caps = 80-90 ft-lb

Dana 60 Rear End Parts Ring Gear & Pinions, Positraction, you save money! - Drivetrain.com
 
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Old Jan 17, 2012 | 07:06 PM
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Originally Posted by otpracer
Took them to a shop. all done. Just hate paying someone else for things I could do if I had the proper tool. Anyone know the torque specs for the d60 bearing caps?
A good vice & a large enough socket works just fine...

I have the proper ball joint press & rarely use it ...
 
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Old Jan 17, 2012 | 07:11 PM
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Thanks dclack!
 
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