Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Help! Blue Spring installation

Thread Tools
 
Search this Thread
 
Old Jan 4, 2012 | 05:04 PM
  #1  
Sark's Avatar
Sark
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 296
Likes: 0
From: El Cajon, CA
Question Help! Blue Spring installation

I can't get the outer nut on the fuel line loose. I've used WD40, Rust Buster, you name it to no avail. It acts like it wants to remove everything including the part into the cap but it will not even turn on the fuel line.

Could the outer nut be left handed threaded?

Has anyone else had this problem & how did you solve it.

Any advise would be appreciated.

Thanks!
 
Reply
Old Jan 4, 2012 | 05:09 PM
  #2  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

It's standard right hand thread. Get the CORRECT size wrench and BE PATIENT. They can be a tight motorscooter and hard to turn even if they've been removed several times. You'll need a backup wrench to keep the part in the cap screwed in.
 
Reply
Old Jan 4, 2012 | 05:10 PM
  #3  
BobbyB's Avatar
BobbyB
Senior User
Joined: May 2005
Posts: 247
Likes: 0
From: Ethridge, TN
Mine was right handed. Sounds like its just seized-up. You might have to let it soak overnight. PB Blaster is great stuff. Be careful removing it. If the nut is seized onto the fuel line, you could twist the fuel line and damage it.
 
Reply
Old Jan 4, 2012 | 05:13 PM
  #4  
hasteranger's Avatar
hasteranger
Lead Driver
Joined: Mar 2010
Posts: 5,250
Likes: 11
From: West Virginia
YES I had that problem... no one else mentioned it in their writeups but mine was a real bitch and I ended up having to pull the radiator hose and draining 1.5 gallons of coolant to have room to get 2 wrenches on it. If you turn the whole thing together you WILL bend and possibly break the fuel line. So don't do that. Put a wrench on the inside nut (closest to regulator) and put a wrench on the outside nut. That way you can hold the inside night while you loosen the outer nut. On mine, the inside nut broke loose way before the outside nut so I couldn't loosen the outside nut. I ended up really having to throw some elbow grease into the wrenches to break it loose. Its best to use flare nut wrenches if you have them, though I didn't have mine with me when I did mine.
 
Reply
Old Jan 4, 2012 | 05:41 PM
  #5  
Sark's Avatar
Sark
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 296
Likes: 0
From: El Cajon, CA
Originally Posted by npccpartsman
It's standard right hand thread. Get the CORRECT size wrench and BE PATIENT. They can be a tight motorscooter and hard to turn even if they've been removed several times. You'll need a backup wrench to keep the part in the cap screwed in.
What wrench size is correct, 20mm?
 
Reply
Old Jan 4, 2012 | 05:58 PM
  #6  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Sark
What wrench size is correct, 20mm?
To be absolutely honest I don't remember because I use a combination of standard and metric wrenches to do the fuel system stuff and it's been too long since I did them. 17 or 18 mm comes to mind as does 11/16 and 3/4 but don't hold me to any of those. Hasteranger is correct though......they are TIGHT and it's very easy to twist a line. I try and put the wrenches very close together and then "squeeze them together" to get the nuts to loosen, if that makes sense.
 
Reply
Old Jan 4, 2012 | 06:14 PM
  #7  
Sark's Avatar
Sark
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 296
Likes: 0
From: El Cajon, CA
Question

Originally Posted by npccpartsman
To be absolutely honest I don't remember because I use a combination of standard and metric wrenches to do the fuel system stuff and it's been too long since I did them. 17 or 18 mm comes to mind as does 11/16 and 3/4 but don't hold me to any of those. Hasteranger is correct though......they are TIGHT and it's very easy to twist a line. I try and put the wrenches very close together and then "squeeze them together" to get the nuts to loosen, if that makes sense.

I tried the 2 wrench (cresent) thing too no avail. My 19mm & 3/4 are too small so it's either 13/16 or 20mm. So I'm going to look for a Flare nut wrench in either of those sizes.

Thanks for the input.
 
Reply
Old Jan 4, 2012 | 06:20 PM
  #8  
BPofMD's Avatar
BPofMD
FTE Legend
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jul 2005
Posts: 65,938
Likes: 1,432
From: Millersville, MD
Club FTE Silver Member

Maybe 21mm... for some reason that metric comes to mind.....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 4, 2012 | 06:26 PM
  #9  
Sark's Avatar
Sark
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 296
Likes: 0
From: El Cajon, CA
Question

Originally Posted by BPofMD
Maybe 21mm... for some reason that metric comes to mind.....
I'm looking at some now & I'm seeing 19mm & then the next size is 22mm in the flare nut wrench. Also in the SAE sizes it goes to 13/16ths.

Could it be the 22mm?
 
Reply
Old Jan 4, 2012 | 06:40 PM
  #10  
freedomfarmer's Avatar
freedomfarmer
Senior User
Joined: Dec 2011
Posts: 110
Likes: 0
From: Napoleon, OH
Originally Posted by Sark
I'm looking at some now & I'm seeing 19mm & then the next size is 22mm in the flare nut wrench. Also in the SAE sizes it goes to 13/16ths.

Could it be the 22mm?
One is 21 the other is 22 I believe . Be very careful not to damage housing also it is kinda expensive! Just might know from experience! Lol like said earlier but those two close together and squeeze together good luck!
 
Reply
Old Jan 4, 2012 | 07:09 PM
  #11  
hasteranger's Avatar
hasteranger
Lead Driver
Joined: Mar 2010
Posts: 5,250
Likes: 11
From: West Virginia
flare wrenches usually come in sets... I don't know the size either because, though I'm ashamed to admit it, I used vice grips on the fixed nut and a crescent on the end because all I have here is my "portable" tool kit. I'm working on building a toolbox for my cargo area so i can carry my good stuff. Don't use crescent wrenches on flare fittings, though. It rounds them off. Its bad.
 
Reply
Old Jan 4, 2012 | 10:54 PM
  #12  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

They are metric, but I don't remember the sizes.

I got all the stuff out of the way (radiator hose, etc), removed the regulator cover and pulled it far enough away that I could turn the cover off of the large fitting. Then I put a socket on the large fitting and a open end wrench (not an adjustable wrench) on the smaller one and was able to break it loose.
 
Reply
Old Jan 6, 2012 | 06:26 PM
  #13  
96_F250_Deezal's Avatar
96_F250_Deezal
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
Mine was seized too... I had to heat the fitting with MAPP gas before it came apart.
 
Reply
Old Jan 6, 2012 | 07:19 PM
  #14  
Rusty Axlerod's Avatar
Rusty Axlerod
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 8,241
Likes: 155
From: L.A. (Lower Alabama)
Club FTE Gold Member
Like npccpartsman said, with wrenches side by side, squeezing them together usually gets it done. you can also Prop the left wrench against somthing (block of wood or what ever) and get both hands on the right wrench.

 
Reply
Old Jan 6, 2012 | 07:31 PM
  #15  
Sark's Avatar
Sark
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 296
Likes: 0
From: El Cajon, CA
Unhappy

Originally Posted by Rusty Axlerod
Like npccpartsman said, with wrenches side by side, squeezing them together usually gets it done. you can also Prop the left wrench against somthing (block of wood or what ever) and get both hands on the right wrench.



I got the 21 & 22mm wrenches & I still can't break it loose. I'm afraid I'll twist the fuel line so I'm going to try some heat.

Thanks, great picture!
 
Reply



All times are GMT -5. The time now is 01:04 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE