Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0L Cat

Thread Tools
 
Search this Thread
 
Old Dec 31, 2011 | 05:19 PM
  #1  
Alex332's Avatar
Alex332
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 128
Likes: 0
6.0L Cat

Here in the great state of CA(joke) we have to smog our diesels. I was thinking of gutting the cat and putting a cat back 4in exhaust on the truck. Has anyone ever gut their cat? problems, things to look for? etc. Anyone have any pics of a cat internals? I have a about 190K on the clock now and I'm sure the cat is plugged up a bit. Just looking to make the 6.0L run more efficient.
 
Reply
Old Dec 31, 2011 | 06:09 PM
  #2  
busdriver47's Avatar
busdriver47
Senior User
Joined: Sep 2005
Posts: 317
Likes: 0
My cat fell off the inside looks like screen wire.
 
Reply
Old Dec 31, 2011 | 10:13 PM
  #3  
powerstroke72's Avatar
powerstroke72
Super Moderator
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Oct 2005
Posts: 24,308
Likes: 42
From: SW Virginia
Moved to the 6.0L Powerstroke Diesel forum.
 
Reply
Old Dec 31, 2011 | 11:09 PM
  #4  
gmcbride's Avatar
gmcbride
Senior User
20 Year Member
Joined: Jun 2004
Posts: 216
Likes: 0
From: Gig Harbor, WA
Club FTE Gold Member
I am lookin' to do the same, for off-road use, of course. Report back when done on how it went, lessons learned...
 
Reply
Old Dec 31, 2011 | 11:14 PM
  #5  
dukie1877's Avatar
dukie1877
Elder User
Joined: Oct 2006
Posts: 874
Likes: 4
From: mckenna wa
Club FTE Silver Member

I gutted that bit$* as soon as I bought it lol. I just rammed a pipe through it with my log splitter it is very tough stuff. It looks like very small honey comb. No problems to report. There is also a resinator or smething on the down pipe that I cut open looks like a motor bike exhaust inside. And the muffler had to come off.
 
Reply
Old Dec 31, 2011 | 11:17 PM
  #6  
gmcbride's Avatar
gmcbride
Senior User
20 Year Member
Joined: Jun 2004
Posts: 216
Likes: 0
From: Gig Harbor, WA
Club FTE Gold Member
OMG, you really used a log splitter? humm...
 
Reply
Old Dec 31, 2011 | 11:21 PM
  #7  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
If I were you I would get a "test pipe" instead of gutting the cat...that way you can put the cat back on when you go for emissions testing. I wouldn't destroy such an expensive part.
 
Reply
Old Dec 31, 2011 | 11:22 PM
  #8  
dukie1877's Avatar
dukie1877
Elder User
Joined: Oct 2006
Posts: 874
Likes: 4
From: mckenna wa
Club FTE Silver Member

yeah I took the wedge off and used a pipe and pushed it through. I couldent get that stuff to come out no matter what I did. 33ton log splitter made the job easy lol. I also used the splitter to take out some u joints for my brother
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Dec 31, 2011 | 11:23 PM
  #9  
dukie1877's Avatar
dukie1877
Elder User
Joined: Oct 2006
Posts: 874
Likes: 4
From: mckenna wa
Club FTE Silver Member

ahh good point we dont have emissions testing here so it dident even cross my mind.
 
Reply
Old Dec 31, 2011 | 11:25 PM
  #10  
dukie1877's Avatar
dukie1877
Elder User
Joined: Oct 2006
Posts: 874
Likes: 4
From: mckenna wa
Club FTE Silver Member

check this out Catalytic Converters Ford 6.0L Power Stroke
 
Reply
Old Dec 31, 2011 | 11:29 PM
  #11  
The Woodhauler's Avatar
The Woodhauler
Senior User
Joined: Nov 2011
Posts: 252
Likes: 0
From: La Pine Oregon
It's aluminum honeycombed with palladium coating, That cat is probably worth $60 to $100 for scrap. Tweakers steal them around here. The recyclers recover the palladium by disolving the aluminum with sulphiric acid.
 
Reply
Old Dec 31, 2011 | 11:30 PM
  #12  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
I'd check out the Magnaflow real close to be sure it's legal in Ca...they have to have an E.O. # issued by the state.

Test pipe...86 bucks

MBRP Performance Exhaust

http://mbrpautomotive.com/index.php?...ts&part=FAL414
 
Reply
Old Dec 31, 2011 | 11:37 PM
  #13  
dukie1877's Avatar
dukie1877
Elder User
Joined: Oct 2006
Posts: 874
Likes: 4
From: mckenna wa
Club FTE Silver Member

dang steve they must give you guys a hard time down there. I wasent suggesting he buy one I just seen it and thought it was neat

The best thing you can do is get a test pipe like steve said. A friend of mine does that down in oregon it sounds really easy.
 
Reply
Old Dec 31, 2011 | 11:44 PM
  #14  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
I'm sure some places are tougher than others, but no matter where you go you've got to have all the emissions stuff intact, and if there are any aftermarket parts (intakes, etc...) they have to have a sticker with an E.O. number.
 
Reply
Old Jan 1, 2012 | 01:00 AM
  #15  
SoCalSuperDuty03's Avatar
SoCalSuperDuty03
Elder User
Joined: Jul 2003
Posts: 979
Likes: 0
From: SoCali!!
Cats

I checked out those Magnaflow cats, they are 'high flow' and are available in differing sizes of pipe (IIRC 3.5" TO 5") so are an easy install regardless of exhaust tubing size.

Unfortunately, as Steve points out, they are currently not available with a California E.O. #, so are theoretically 49 state only.

Not saying one would not work, but a savvy smog guy may notice it is not OEM, and start looking closer.

They are a nice piece though.
 
Reply



All times are GMT -5. The time now is 10:35 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE