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6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

Downpipe removal....

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Old Dec 30, 2011 | 07:02 PM
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Downpipe removal....

Any tips, tricks, hints or ideas how to remove the downpipe in one piece? One site talks about cab removal, other says removing the tranny cross member and pulling the tranny to the side with a ratchet strap? but I don't quite get that. Are they dropping the tranny? Is it still connected to the engine? Why would you need a ratchet strap if you're dropping it? It's probably a simple explanation but I just can't picture doing it.
 
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Old Dec 30, 2011 | 07:12 PM
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I have no idea but perhaps they are unbolting the tranny from the bell housing to get enough slack to move the tranny to one side.

Would this allow a wrench/socket to get up there to the pipe bolts?

What about going at it from the top of the motor? Any chance of that? May have to take some yoga classes to do it.
 
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Old Dec 30, 2011 | 07:21 PM
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Haven't even looked at it yet. Pipe finally came today! From what I've gathered, the bolts aren't an issue, 36" of extensions and 3-4 swivels I'll get anywhere. It's the bends in the pipe that won't let it out due to obstacles. I'd hate to cut a perfect piece of pipe that ford charges $260 for.
 
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Old Dec 30, 2011 | 07:30 PM
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I hear you on that one. Don't suppose you will know till you try.

Ever though of four bottle jacks and raise the cab up just a couple inches that way?
 
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Old Dec 30, 2011 | 07:43 PM
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That was the way I was going to lean. How hard is it to remove the cab? Is there wiring harnesses or anything that has to be disconnected first?
 
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Old Dec 30, 2011 | 07:52 PM
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to really raise the cab any amount you would need to do the batteries, air box, trans lines, fuel cooler and probably the wiring harness and fan shroud.

But I wonder if you could raise it just a bit to give you an inch or two without all the extra work.

Just a little at a time, check all hoses and stuff and then a little more till you get an inch or two.
 
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Old Dec 30, 2011 | 08:01 PM
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Originally Posted by senix
to really raise the cab any amount you would need to do the batteries, air box, trans lines, fuel cooler and probably the wiring harness and fan shroud.

But I wonder if you could raise it just a bit to give you an inch or two without all the extra work.

Just a little at a time, check all hoses and stuff and then a little more till you get an inch or two.
sounds like a lot more work than I'm wanting to do. I may just cut the stock one. I'll get underneath tomorrow and take a look and do some measuring and analyzing.
 
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Old Dec 31, 2011 | 03:14 PM
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Best answer. Sawzaw!
 
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Old Dec 31, 2011 | 03:57 PM
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Originally Posted by UGA33
Best answer. Sawzaw!
Will you give me $260 for a new stock one if I need it? Haha.
 
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Old Jan 1, 2012 | 11:00 PM
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If you remove the trans dipstick, remove trans crossmember take a ratchet strap and pull the trans towards the driver side it should clear with the correct tongue position. This has worked for me once, but now I just cut them.
 
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Old Jan 2, 2012 | 07:49 AM
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Originally Posted by UGA33
If you remove the trans dipstick, remove trans crossmember take a ratchet strap and pull the trans towards the driver side it should clear with the correct tongue position. This has worked for me once, but now I just cut them.
So we're only looking for an inch or two?

And I guess cab off won't allow for clearance since the tranny is the issue.
 
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Old Jan 2, 2012 | 08:02 AM
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Originally Posted by RM2738
So we're only looking for an inch or two?

And I guess cab off won't allow for clearance since the tranny is the issue.
UGA33 Had a 6.0l so it might be a little different set up than the 6.4L (just a heads up).
 
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Old Jan 2, 2012 | 10:37 AM
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Originally Posted by BigSilly86
UGA33 Had a 6.0l so it might be a little different set up than the 6.4L (just a heads up).
you don't need to do anything to a 6.0, just unbolt it and pull it out. easy!
 
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Old Jan 2, 2012 | 01:12 PM
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You can just pull it off with the cab off. You only need an inch or two. Problem with the cab on is the trans is in the way. I had a 6.0L, but I have done a few 6.4L downpipes in my day!
 
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Old Jan 2, 2012 | 03:26 PM
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All that work for a pipe that once you remove you will most likely never use again! Time value of money! Sawzall and its out in jiffy! Once you see the crimp bend in that down pipe you will realize why it is worthless.
 
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