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6.0L PSD troubles

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Old Dec 22, 2011 | 07:50 PM
  #1  
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nrichter1984
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6.0L PSD troubles

Hello,

I purchased a 2005 f-250 with a 6.0L PSD with 220 km in May. Has been running great since i bought it. Took in to town for lunch today and it ran great as usual. I started it up after lunch and started with no problems. I went to drive away and it had no power, ran really rough off idle and smoked like crazy. (whiteish/grey smoke) I limped it home and drove another vehicle back to work. I started it up after work and it ran great, took it around the block with no problems. I let it idle to operating temp and took it around the block again. As soon as i backed out of the driveway and gave it some throttle, it started bucking, no power and smoking again. Shut it off for five minutes, started it up again, revved it up a couple times, one big puff of smoke and its ran great since.

Any ideas?

Thanks, Nick
 
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Old Dec 22, 2011 | 07:58 PM
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Hello nrichter1984 and welcome to FTE.

Your question should be asked in the 6.0L Powerstroke forum. You'll get a faster answer.

6.0L Power Stroke Diesel - Ford Truck Enthusiasts Forums

Good luck.
 
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Old Dec 22, 2011 | 08:24 PM
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it sounds like the egr valve. here, these guys are funny,
6.0L power stroke egr repair - YouTube

there is a gasket kit that needs to be changed, its cheap from napa.

make sure that there isnt any coolant sitting in the bottom of the intake. i used a vaccuum in the intake to get out the soot. i used carb cleaner and made the valve look like new.
 
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Old Dec 23, 2011 | 12:44 PM
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Those guys are a riot!

That tool is juuuust a bit overkill, but he gets an A for creativity.
 
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Old Dec 23, 2011 | 01:09 PM
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S.O.B. this guys funny, great video thanks for the EGR lesson.
 
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Old Dec 23, 2011 | 02:48 PM
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SOB! Those friggin' SOB diesels are packed in there, ain't they? Besides being funny SOB's, those guys are certainly worthy of my respect for their ability to fix it their-own-bad-selves. Great post, great video. I think I'll go hug my SOB-V10 now...
 
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Old Dec 23, 2011 | 10:36 PM
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Just as a quick note, you don't have to fashion some wacky egr removal tool like they did. Thread some wire through both bolt holes on the valve to make a big loop. Put a lever through the loop and use the top of the alternator for leverage. Pops right out. Takes 2 minutes.
 
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Old Dec 23, 2011 | 11:54 PM
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That is what our resident tech cheezit told me to use to remove egr valve, its the best
 
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Old Dec 24, 2011 | 12:31 AM
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Moved to the 6.0L Powerstroke Diesel forum.
 
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Old Dec 24, 2011 | 12:36 AM
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A lot of folks would probably love it if they marketed the SOB tool
 
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Old Dec 24, 2011 | 09:28 PM
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How do you put it back after cleaning the EGR Valve?

Originally Posted by Rush117
Just as a quick note, you don't have to fashion some wacky egr removal tool like they did. Thread some wire through both bolt holes on the valve to make a big loop. Put a lever through the loop and use the top of the alternator for leverage. Pops right out. Takes 2 minutes.
 
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Old Dec 24, 2011 | 11:01 PM
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Put the new gaskets on, lube them up and put it in as far as u can. Then u tighten the bolts down evenly to get it in the proper place.
 
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Old Dec 25, 2011 | 02:11 AM
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Originally Posted by joe_r_dog
Put the new gaskets on, lube them up and put it in as far as u can. Then u tighten the bolts down evenly to get it in the proper place.
Thanks. newbie
 
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Old Dec 25, 2011 | 10:23 AM
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I pulled my EGR valve this morning, the heel bar worked really well. I cleaned it with carb cleaner and sucked as much carbon out of the intake as i could. Didn't see any evidence of coolant. Put it all back together and went to start it. It cranked over then stopped like the starter didn't have enough power to crank it over any farther. Checked battery voltage 12.4v, I didn't check it after the glow plugs were on. Both batteries are 7 months old. That's as far as I got today.
 
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Old Dec 25, 2011 | 11:04 AM
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Starting to sound like you may have a cracked injector tip/injector oring and it maybe Hydrolocked now stop tryting to start it untill the cylinder is vented

Did you ever smell the smoke did it have a strong diesel smell to it??

have you scaned for codes it may dial you into a cylinder
 
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