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HPOP Pressure Test

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Old 11-23-2011, 12:39 AM
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HPOP Pressure Test

Where can I connect a gauge to test the pressure of the HPOP and how high does the gauge have to read to?
 
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Old 11-23-2011, 02:35 AM
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Hydraulics shop should have a gauge for what you need. At least 3000 psi. You have AE correct? Are you suspecting ICP?
 
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Old 11-23-2011, 07:26 AM
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This is a crappy vid but it shows the materials.
Check out this video on YouTube:

http://www.youtube.com/watch?v=OHcCX...e_gdata_player


Sent from my iPhone
 
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Old 11-23-2011, 08:05 AM
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You can connect a gauge in each head via the ports in the heads. Just remove the plugs and use #5 ORB adapters to what ever your gauge is. These are the same plugs that get removed to install the HPx cross-over tubes.

Can also disconnect the HPOP hoses off the heads and use adapters (Eaton STC type) to connect a gauge directly to the pump. You can crank the engine and read pressure. You should make sure the gauge is capable of 5,000 PSI. The system can easily hit 3,000 psi.





 
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Old 11-23-2011, 11:58 AM
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HPOP Port

How about the port just inside valley from the #1 and #2 injector. Isn't that the HPO galley?

I want to make sure my HPOP is good because I suspect everything.

Yes I have AE and am just learning to use it. Will it show HPOP pressure?
 
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Old 11-23-2011, 12:13 PM
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Yes, AE will show HPOP Pressure. Use the live data meter to show Injectior Control Pressure.

Here is a article to help. HPOP Health Check
 
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Old 11-24-2011, 02:15 AM
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HPOP Port

Thanks!

I will learn to use this AE yet!
 
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Old 11-24-2011, 07:05 AM
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If you decide to use hoses and fittings, be careful. All of the parts must be rated to 3000psi or above. My truck has 300,000 miles, and the hpop gets around 2500psi.......Have a great Turkey Day....:-)
 
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Old 11-24-2011, 07:56 AM
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Originally Posted by woodnthings
You can connect a gauge in each head via the ports in the heads. Just remove the plugs and use #5 ORB adapters to what ever your gauge is. These are the same plugs that get removed to install the HPx cross-over tubes.

Can also disconnect the HPOP hoses off the heads and use adapters (Eaton STC type) to connect a gauge directly to the pump. You can crank the engine and read pressure. You should make sure the gauge is capable of 5,000 PSI. The system can easily hit 3,000 psi.
Ken's right. IIRC, the relief pressure of a good hpop is ~3650 psi when it is deadheaded. When working with hydraulics, there's no overkill when it comes to safety.
 
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Old 11-24-2011, 11:24 AM
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HPOP

I will take a shot at using the AE to check the pressure before I mess with hoses and gauges.

thanks for the concern
 
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