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Old Nov 22, 2011 | 11:57 PM
  #1  
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From: Fairbanks, Alaska
cooling system corrosion

So tonight after having enough of a slow coolant leak, I took off the thermostat housing to replace the o ring. Long story short, I take out the thermostat to take a look and what do I see? Pits in the water pump case!
So I take a dentist pick and start scratching at them and they are all at least .025 deep. About half a dozen the size of a OO buck shot. What the heck? Other than the pits the rest of the inside looks brand new as this was a NEW water pump about 2 years ago and I have been running NAPA ELC since then.

Anyone seen similar corrosion in their units? Think it was bad aluminum casting?
With temps dipping down to -40 this past week I just dont need problems like this, ya know?

thanks for the inputs and if ya can, send some warm weather!
 
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Old Nov 23, 2011 | 10:10 AM
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I don't have your answers but here is a bump to the top.
 
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Old Nov 24, 2011 | 10:04 AM
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I'd test your antifreeze ph, etc. Could be cavitation damage. Just a thought -are you sure you got 100% of the old antifreeze out when you switched? Having the old stuff in the system compromises the elc's protection properties.
 
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Old Nov 24, 2011 | 10:22 AM
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Was you elc premixed? If it wasn't what water did you mix it with? Distiller, city water, well water? And I agree have your coolant tested to find out why.
 
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Old Nov 24, 2011 | 01:11 PM
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I've always put in distilled water when mixing and does a guy still need to be checking ph when using the ELC stuff I never have, So where do you guys get the additive stuff and test strips?
I was at NAPA yesterday and they showed me what they provide but wanted input from here before going in a particular direction

Thanks
 
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Old Nov 24, 2011 | 01:15 PM
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Why not just send a sample off to Polaris Labs and have it checked?

You could avoid messing it all up if things were already correct, and you started tweaking with the chemistry.

Pop
 
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Old Nov 24, 2011 | 01:39 PM
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IIRC the ph should be around 6 or higher, I believe most 7.3 guys run around 7-8 on average, but I'm not 100% on those numbers. You could have some old stuff in there, but it's best to get some test strips and know for sure. I use the Wix test strips becuase I use Fleet Charge DCA2 pre-charged conventional, not ELC. My ph usually runs around 7-8, it got down to 6 one time even after a distilled flush, so I picked up a gallon of pre-mixed Fleet Charge a month after my flush and drained a gallon of coolant from my radiator and replaced it with brand new pre-mixed to maintain the additive levels and 50/50 coolant mix. That alone brought me up to a ph of 8 where it sits today. I suspect I had a little old stuff in there at that point.
 
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