Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Shifting Hard

Thread Tools
 
Search this Thread
 
Old Nov 9, 2011 | 09:12 PM
  #1  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
Shifting Hard

I have a 91 F150 2x4 302 with E4OD trans.


The problem I am having is slamming between gears or when I let off the throttle.

I have pulled the codes. No codes for the KOEO. I receive code 111. I do receive stored memory codes 327 DPFE or EVP circuit below minimum voltage of 0.2 volts. and 328 EVP circuit below minimum voltage of 0.24 volts.


The only code for the KOER is 311 Thermactor air system inoperative (right side).


The engine idles ruff but seems to run well at other speeds.
Would any of these fault codes cause the hard shifting? The shifting problems started when a new short block was installed.
 
Reply
Old Nov 11, 2011 | 07:18 AM
  #2  
Nate414's Avatar
Nate414
New User
Joined: Nov 2011
Posts: 16
Likes: 0
From: Logan, Ohio
I was having the a hard shifting problem on my 97 f250 with e4od replaced my vss and still nothing got a new cluster from the junk yard and fixed my hard shifting problem completely but now my speedo jumps around alot like 30 mph at anything over 25mph so i dont know if the cluster i happen to get had a bad speedo in it or if its something else but the new cluster definitely helped my hardshifting problem.
 
Reply
Old Nov 11, 2011 | 07:23 AM
  #3  
DiscardedFrog66's Avatar
DiscardedFrog66
Freshman User
Joined: Jun 2011
Posts: 35
Likes: 0
What brand sensor did you replace your vss with?
Myself and many others I've talked to have had problems with anything except Ford OEM.
I put a motorcraft VSS on mine the last time it went out and even it doesn't register below 10mph. Just jumps straight from 0 to 10.

Also buckaroo is your odometer mechanical?
My 94 has a digital readout.
Fuse #6 or #8 IIRC is one of the ones for the speedometer, odometer, transmission shift control, etc. If you have a momentary short it will blow the fuse. I've never been able to find my short but when it blows my speedo quits working and my odometer goes blank, then my truck slams when it shifts.
If you have a mechanical odometer it would be hard to notice except for the speedometer, sound like anything similar to what's going on?
 
Reply
Old Nov 11, 2011 | 07:31 AM
  #4  
Nate414's Avatar
Nate414
New User
Joined: Nov 2011
Posts: 16
Likes: 0
From: Logan, Ohio
Originally Posted by DiscardedFrog66
What brand sensor did you replace your vss with?
Myself and many others I've talked to have had problems with anything except Ford OEM.
I put a motorcraft VSS on mine the last time it went out and even it doesn't register below 10mph. Just jumps straight from 0 to 10.

My VSS is a napa one so that my be my problem. ill check that out an get back. thanks!
 
Reply
Old Nov 11, 2011 | 08:02 AM
  #5  
DiscardedFrog66's Avatar
DiscardedFrog66
Freshman User
Joined: Jun 2011
Posts: 35
Likes: 0
No problem, good luck
 
Reply
Old Nov 11, 2011 | 08:19 AM
  #6  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
No in of themselves wouldn't cause shift problems.

EVP plugged in?

Shifting problems started right after short block installed as in right after, didn't shift right from the very first test ride?

Find the cause of the rough idle, it might prove be all be interconnected. Something not plugged in, a ground left disconnected when the motor was put in etc etc.
 
Reply
Old Nov 11, 2011 | 01:47 PM
  #7  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
I bought the truck from my son shortly after he had the short block installed. He is the on that said it was shifting hard from the time the short block was installed.

When the engine and trans are warmed after running the slamming is intermittent in gears 2 and 3 but is noticeable when shifting into O.D. Also when the engine is warmed the slamming is far less sever then when the engine is cold. It also seems to be shifting up at too low of speed at lower RPMs. If I put my foot into it the trans seems to be fine except for the bump into OD.

The EVP is plugged in. Speedometer is working fine and the odometer is not digital.

As I stated earlier when checking the codes I did pull codes 327 and 328 from the stored codes. The codes did not show on KOEO check. Both codes are EVP/EGR related. If the EGR is not operating properly could this be the problem even thou there is no code received?
 
Reply
Old Nov 11, 2011 | 01:57 PM
  #8  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
Was the trans removed with the motor? If so was the harness connector to the solenoid pack on the side of the trans plugged back in? (Passenger side just above the pan orientated vertically)

The EGR trouble codes, more then one possible cause however there is a test procedure you'll need run to narrow down exact cause.
I have it however can't post it for ya at the moment as I'm on a different computer.

Here this should get ya what you need know,

http://easyautodiagnostics.com/ford_...gr_valve_1.php

Any questions just ask.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 12, 2011 | 03:12 PM
  #9  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
I found a couple of broken vacuum line on the engine. One yellow and one pink/ light red. My question now is can I replace these lines with the old style black line or do I need to use the original style. If I need to go with the original does any one know a source for them?
 
Reply
Old Nov 12, 2011 | 03:58 PM
  #10  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
Originally Posted by buckaroo2219
I found a couple of broken vacuum line on the engine. One yellow and one pink/ light red. My question now is can I replace these lines with the old style black line or do I need to use the original style. If I need to go with the original does any one know a source for them?
Yes you can just use bulk rubber vacuum line from the auto parts to replace them as needed.
 
Reply
Old Nov 13, 2011 | 02:37 AM
  #11  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
Thanks danr1. I thought I could but was just checking. Replaced the 2 broken vac lines and will replace the VSS tomorrow, just in case this may be the problem with the hard shifts.

On 2 occasions while performing the KOEO test i have received a 625 code. The code is not showing up in the KOER. I receive a 111. The code is not in the memory test either. On both occasions when I received the 625 I would retest and the code was gone. According to the book the code is dead fault. According to other sources it is the EPC Solenoid. Any help or advice with this one. I am also still receiving the 311 code.
 
Reply
Old Nov 13, 2011 | 12:43 PM
  #12  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
Replaced the VSS and took test run. No help. Still shifting hard. Ran another code test. Received code 625 for the first time on the KOEO test. Nothing in the stored codes and still have the 311 code for the KOER test.

Reran both tests and this time the 625 was gone from the KOEO test.

From what I understand code 625 is either the Electronic Pressure Control or a hard fault.

Where is the EPC located on a e4od trans? Is it external or part of the internal solenoid pack?
 
Reply
Old Nov 13, 2011 | 01:39 PM
  #13  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
EPC is part of the internal solenoid pack.

The EPC would have to be replaced with the solenoid pack as a complete unit, last I knew about 90 bucks from napa.

From E40D service manual,

During the quick test the the voltage through the epc solenoid is checked and compared to a voltage through the solenoid after a time delay. A error will be noted if the change tolerance is exceeded.

Trouble shooting,

Check harness connector is fully connected (might want to remove it a minute see if its connection is soaked with trans fluid leaking into it)

Check resistance of solenoid,
4.0 - 6.5 ohms = check solenoid for short to ground

High resistance = replace pack

Continuity to ground = replace pack

I can give ya more exact test direction if needed.
 
Reply
Old Nov 14, 2011 | 03:57 PM
  #14  
buckaroo2219's Avatar
buckaroo2219
Thread Starter
|
New User
Joined: Mar 2011
Posts: 7
Likes: 0
I have decided to replace the solenoid pack in the transmission. I can get a new one not rebuilt for around 170.00. Are there any other parts besides the pan gasket, solenoid pack and fluid I will need?

What is the procedure to replace the solenoid pack? Any suggestions or tips out there?
 
Reply
Old Nov 14, 2011 | 05:58 PM
  #15  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
Originally Posted by buckaroo2219
I have decided to replace the solenoid pack in the transmission. I can get a new one not rebuilt for around 170.00. Are there any other parts besides the pan gasket, solenoid pack and fluid I will need?

What is the procedure to replace the solenoid pack? Any suggestions or tips out there?
Myself I'd do little testing before shelling out 170 bucks and hours work. Not hard to change no but really should test it first, chance its not the pack, harness might have suffered damage. The fact it worked fine until engine swap tends suggest damage to the harness rather then sudden solenoid failure.

To change it unplug the harness connector (Push button to release it, do not pry it off with screwdriver you will damage your "core" loose its value) drop the pan and remove bolts holding pack in place, pull pack straight down removing it from the case. Reverse order puts the new one in place.

Replace the filler while you're in there, drain the TC and refill with fresh fluid.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
1995F150XLT4x4
1987 - 1996 F150 & Larger F-Series Trucks
10
Jun 7, 2016 04:46 PM
buscherautollc
1987 - 1996 F150 & Larger F-Series Trucks
16
Dec 15, 2012 03:38 PM
fido74
Explorer, Sport Trac, Mountaineer & Aviator
1
Jun 4, 2009 10:35 AM
Playing_Tough
1987 - 1996 F150 & Larger F-Series Trucks
11
Sep 26, 2006 08:19 AM




All times are GMT -5. The time now is 09:04 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE