Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

got a PROBLEM

Thread Tools
 
Search this Thread
 
Old Oct 30, 2011 | 01:15 PM
  #1  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
got a PROBLEM

here"s the problem, i have an 04 f250 crew cab 6.0. i have three gauges on my pillar, egt, boost, and fuel pressure. about 2 weeks ago my fuel pressure would jump up to 100 psi and bounce around then settle back at 64 psi where its pretty much always at. i don't drive my truck everyday so i didn't think anything of it. but this weekend i drove it to the coast and it got a little worse. at idle it was pinned at 100 but when i put it on cruise at 70 or under any kind of load it would sit at 64. well on the way back from the coast it was pretty much pinned on 100 psi unless i really got on it it would drop slightly then jump back up again. with the koeo (key on engine off) my gauge reads a solid 64 psi but as soon as i start it, its back up to 100 psi. any ideas i cant pin it to anything right off hand. all help is appreciated thank you.
 
Reply
Old Oct 30, 2011 | 01:37 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,071
Likes: 240
From: Saratoga Springs,UT
Change your fuel filters

could be a possibility of a bad fuel press sending unit
 
Reply
Old Oct 30, 2011 | 01:51 PM
  #3  
Powerstroke_wannabe's Avatar
Powerstroke_wannabe
Posting Guru
20 Year Member
Joined: May 2003
Posts: 1,990
Likes: 1
From: Middleburg, FL
Club FTE Silver Member

Fuel filters would cause low pressure vice high pressure. I second a possible bad sending unit or possibly a bad IPR.
 
Reply
Old Oct 30, 2011 | 01:53 PM
  #4  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
fuel filters are brand new maybe a 1000 miles or less. how could ipr make me have a high pressure in my fuel filter housing
 
Reply
Old Oct 30, 2011 | 01:54 PM
  #5  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
sending unit is good also, had it checked with another fuel pressure gauge
 
Reply
Old Oct 30, 2011 | 05:24 PM
  #6  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by jonnyboy78023
sending unit is good also, had it checked with another fuel pressure gauge
Did you hook up your sending unit to another truck and gauge or just hook another gauge to your sending unit?
 
Reply
Old Oct 30, 2011 | 05:30 PM
  #7  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
no i put an external fuel gauge thats mechanical, and i plugged it into the test port where my sending unit is.
 
Reply
Old Oct 30, 2011 | 05:34 PM
  #8  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by jonnyboy78023
no i put an external fuel gauge thats mechanical, and i plugged it into the test port where my sending unit is.
If you're getting 100 psi there then you have some kind of a regulator problem or a return line plugged and a damn good pump--LOL.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 30, 2011 | 06:01 PM
  #9  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
the funny thing is i dont think i have a return line problem you can look at the fuel gauge and kind of see it shaking a little, and if you put your ear up to the fill neck of the gas tank it sounds like im filling up my tank with a fire hose
 
Reply
Old Oct 30, 2011 | 06:28 PM
  #10  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Have you installed the blue spring upgrade or modified your fuel pressure regulator? I'd be looking inside it to see if the regulator plunger has gotten out of place. It does happen.
 
Reply
Old Oct 30, 2011 | 06:42 PM
  #11  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
no i havent done anything to the regulator or the blue spring. when you say the plunger your talking about what slides into the fuel filter correct?
 
Reply
Old Oct 30, 2011 | 06:45 PM
  #12  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by jonnyboy78023
no i havent done anything to the regulator or the blue spring. when you say the plunger your talking about what slides into the fuel filter correct?
The part that slides into the fuel filter is a stand pipe. The plunger is inside here with the spring: Page 30: Fuel Supply System

Do a search for blue spring upgrade and you'll find tons of information.

Here's a good thread with pic's from the diesel stop: http://www.thedieselstop.com/forums/...ctures-278882/
 
Reply
Old Oct 30, 2011 | 06:52 PM
  #13  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
what about the fuel inlet check valves on the heads? if one of those were bad they would create high pressure in the fuel filter house right? ill pull the regulator off tomorrow what should i look for in there to be bad?
 
Reply
Old Oct 30, 2011 | 07:02 PM
  #14  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by jonnyboy78023
what about the fuel inlet check valves on the heads? if one of those were bad they would create high pressure in the fuel filter house right? ill pull the regulator off tomorrow what should i look for in there to be bad?
No they would not. The fuel pressure regulator is what controls fuel pressure. If the inlet check valves on the heads were blocked your truck wouldn't run because it wouldn't be getting fuel and besides that, they are to keep fuel IN the heads not out of the heads. And lets don't mention that fuel doesn't flow all the way through the heads anyway since the heads are plugged at the back creating the safe effect as "blocked inlet valves".
 
Reply
Old Oct 30, 2011 | 07:09 PM
  #15  
jonnyboy78023's Avatar
jonnyboy78023
Thread Starter
|
Junior User
Joined: Nov 2007
Posts: 60
Likes: 0
From: helotes texas
alright man thanks for the prompt answers i will let you know tomorrow when i check it out. one last question, the fuel filter in the secondary housing wouldn't cause high fuel pressure would it? im just trying to rule out all possibility's so when im under the hood i can do it all at one time
 
Reply



All times are GMT -5. The time now is 04:55 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE