need clutch help fast
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Junior User
Joined: Jun 2008
Posts: 52
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From: zavesville, ohio
need clutch help fast
want to install a clutch today! need bolt torque specs and method recomended by factory. 3/8 bolts souldnt torque to almost 90 lbs as stated in the haynes manual.i have another post on this but only got 1 reply and he had the same problem i do. he broke a bolt , i havent yet. any body got a factory book? thanks ,tom
Senior User
Joined: May 2010
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From: Des Moines
Copied from another post (sorry for stealing it)
TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Camshaft Gear Allen Screw 15 (20)
Connecting Rod Nut Step 1 38 (51) Step 2 51 (69)
Cylinder Head Bolt (*1) Step 1 65 (88) Step 2 90 (122)
Step 3 100 (135) Step 4 100 (135)
Exhaust Manifold Bolt(*2) 35 (47)
Fan Clutch-to-Water Pump Nut 45 (61)
Flywheel-to-Crankshaft(*3) 47 (64)
Glow Plug 12 (16)
Injector Nozzle 35 (47)
Injection Pump Gear Bolt 25 (34)
Injection Pump Gear Cover Bolt(*3) 14 (19)
Intake Manifold Bolt(*4) 24 (33)
Main Bearing Cap Bolt Step 1 75 (101) Step 2 95 (129)
Oil Cooler-to-Cylinder Block Bolt Front Header 24 (33)
Rear (Filter) Header 14 (19)
Oil Pump Pick-Up Tube Bracket-to-Main Bearing Cap Nut 14 (19)
Oil Pump Pick-Up Tube-to-Oil Pump Bolt 14 (19)
Rocker Arm Bolt 20 (27)
Vibration Damper Bolt 90 (122)
Water Outlet (Thermostat Housing) 20 (27)
Water Pump(*3) 14 (19)
INCH Lbs. (N.m)
Rocker Arm Cover Bolt 72 (8)
NOTES:
(*1)At steps 1 and 2, tighten bolts in numerical sequence beginning with bolt No. 1. At steps 3 and 4, tighten bolts in line sequence beginning with bolt No. 15. See Fig. 3 .
(*2)Tighten to specification in numerical sequence beginning with bolt No. 1, then tighten again to same specification in line sequence beginning with bolt No. 4. See Fig. 2 .
(*3)Coat threads with thread sealing compound.
(*4)Tighten to specification in numerical sequence beginning with bolt No. 1, then tighten again to same specification in line sequence beginning with bolt No. 9. See Fig. 1 .
TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Camshaft Gear Allen Screw 15 (20)
Connecting Rod Nut Step 1 38 (51) Step 2 51 (69)
Cylinder Head Bolt (*1) Step 1 65 (88) Step 2 90 (122)
Step 3 100 (135) Step 4 100 (135)
Exhaust Manifold Bolt(*2) 35 (47)
Fan Clutch-to-Water Pump Nut 45 (61)
Flywheel-to-Crankshaft(*3) 47 (64)
Glow Plug 12 (16)
Injector Nozzle 35 (47)
Injection Pump Gear Bolt 25 (34)
Injection Pump Gear Cover Bolt(*3) 14 (19)
Intake Manifold Bolt(*4) 24 (33)
Main Bearing Cap Bolt Step 1 75 (101) Step 2 95 (129)
Oil Cooler-to-Cylinder Block Bolt Front Header 24 (33)
Rear (Filter) Header 14 (19)
Oil Pump Pick-Up Tube Bracket-to-Main Bearing Cap Nut 14 (19)
Oil Pump Pick-Up Tube-to-Oil Pump Bolt 14 (19)
Rocker Arm Bolt 20 (27)
Vibration Damper Bolt 90 (122)
Water Outlet (Thermostat Housing) 20 (27)
Water Pump(*3) 14 (19)
INCH Lbs. (N.m)
Rocker Arm Cover Bolt 72 (8)
NOTES:
(*1)At steps 1 and 2, tighten bolts in numerical sequence beginning with bolt No. 1. At steps 3 and 4, tighten bolts in line sequence beginning with bolt No. 15. See Fig. 3 .
(*2)Tighten to specification in numerical sequence beginning with bolt No. 1, then tighten again to same specification in line sequence beginning with bolt No. 4. See Fig. 2 .
(*3)Coat threads with thread sealing compound.
(*4)Tighten to specification in numerical sequence beginning with bolt No. 1, then tighten again to same specification in line sequence beginning with bolt No. 9. See Fig. 1 .
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