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I have done hours of looking and can't find anything actually showing/telling you how to fix this TSB without paying for something that may or may NOT help. Anybody?
2003 FORD EXPEDITION: 17738 10008238 20040401 110000 ELECTRICAL SYSTEM
TSB data for: 2003 FORD EXPEDITION
Bulletin Number: 17738
Sequence Number: 10008238
Date: 20040401
Component Name: 110000 ELECTRICAL SYSTEM
Make: FORD
Model: EXPEDITION
Year: 2003
Summary:
CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT
Are you getting a P0620 trouble code when you scan the vehicle, or are you looking into this TSB simply because the dash charge light is coming on intermittently?
Because of the intermittent charging light, I don't have an OBD scanner to use. I'm just wanting to try a few things, so I figured being that I'm not the only one with this problem I should try to see if my problem is the one the TSB is referring to. I've checked my voltage from my alt, had my alt load tested etc. and none of those helped with diagnosis. I was to the point where I was going to just assume this was a "GREMLIN" and tolerate it.
Did you check the wiring harness from the alternator to see if it is rubbing anywhere and subsequently worn through the insulation?
I've seen an alternator harness rubbing on an A/C line wear through the insulation, short out to an aluminum A/C tube, melt the tube and release the coolant.
Because of the intermittent charging light, I don't have an OBD scanner to use.
In that case your serpentine belt could be worn and slipping, the belt tensioner could be weak allowing the serpentine belt to slip, or if the battery is old the intermittent flashing can happen.
I've seen an alternator harness rubbing on an A/C line wear through the insulation, short out to an aluminum A/C tube, melt the tube and release the coolant.
I found this on mine when I changed my alternator. Hadn't rubbed all the way through yet, thankfully. I split a vacuum hose and taped it around the wire.
Check charging system flickering...I think it's gone.
Originally Posted by R&T Babich
Did you check the wiring harness from the alternator to see if it is rubbing anywhere and subsequently worn through the insulation?
I've seen an alternator harness rubbing on an A/C line wear through the insulation, short out to an aluminum A/C tube, melt the tube and release the coolant.
I found that! On the A/C line that runs next to the battery I had some carbon build up from slight arcing to the aluminium line. I wrapped it in insulating tape and haven't heard one beep or seen the light flash once yet. It hadn't damaged the A/C line either.