DIY Instructions?
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Junior User
Joined: Sep 2011
Posts: 69
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From: CFB Shilo, Manitoba
DIY Instructions?
Does anyone know where I can find DIY instructions to do EGR Cooler Oil Cooler including the break down involved in getting to them? I plan on doing these in the near future but I'm limited on finances and would like to cut the labour cost out. And help would be much appreciated, thanks. 
Elder User
Joined: Dec 2010
Posts: 516
Likes: 0
From: LA = Lower Alabama
Try this...
6.0 Liter Powerstroke - EGR and Oil Cooler Replacement - YouTube
there's also ton of help on older threads... Your favorite search engine will help...
This one is a great place to start on how to get them out of there...
https://www.ford-trucks.com/forums/9...uctions-2.html
6.0 Liter Powerstroke - EGR and Oil Cooler Replacement - YouTube
there's also ton of help on older threads... Your favorite search engine will help...
This one is a great place to start on how to get them out of there...
https://www.ford-trucks.com/forums/9...uctions-2.html
I'm hitting easy street
Joined: Nov 2009
Posts: 6,395
Likes: 27
From: Central Oregon
Good video.
Here is a thread with pictures of part #'s and such.
Don't let the "mustangs" thread fool you. This is a good pictorial of the job.
Rob's truck build - New York Mustangs - Forums
Here is a thread with pictures of part #'s and such.
Don't let the "mustangs" thread fool you. This is a good pictorial of the job.
Rob's truck build - New York Mustangs - Forums
Senior User
Joined: Nov 2007
Posts: 474
Likes: 0
From: The blues
https://www.ford-trucks.com/forums/8...nuals-pdf.html
Tech files for oil cooler/intake/turbo removal helped me the most.
Tech files for oil cooler/intake/turbo removal helped me the most.
Junior User
Joined: Sep 2011
Posts: 54
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From: Central MI
I just did my '03 6.0L as 1st timer. I'll forward one lesson learned: When reconnecting the up-pipe to the EGR inlet, double-check it, triple-check it...whatever it takes to feel good. I just had to go back in and readjust that clamp with the turbo in the way, wasn't fun. I used a small (1-1.5 inch) inspection mirror to get behind it and see it was properly seated.
I also felt it was WELL worth my investment on a topside creeper.
I also felt it was WELL worth my investment on a topside creeper.
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