Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

super duty conversion help

Thread Tools
 
Search this Thread
 
Old Sep 18, 2011 | 04:27 AM
  #1  
DieselDreamer's Avatar
DieselDreamer
Thread Starter
|
Freshman User
Joined: Sep 2011
Posts: 40
Likes: 0
super duty conversion help

Hello great people of FTE.
I am here this morning to get a better understanding of my future plans to drop a 6bt 12v in a 2002 super duty.
i want to back it with a bad boy 700 R4 AOD and want to know if that combo with manual 4x4 would be a good set up.
Also wondering about the power assist power steering as well as the fuel pump compatibility in the fuel tank.
My main goal is to build an all mechanical vehicle with no eletronics effecting the starting and running of the truck but have it in a more modern super duty body.
can someone shed some light on my subject?
am i going in the right direction?
Thanks in advance and I look forward to chatting with some of you.

-Forrest
 
Reply
Old Sep 18, 2011 | 04:49 AM
  #2  
mountie's Avatar
mountie
Senior User
Joined: Mar 2004
Posts: 209
Likes: 1
From: Innisfree, Alberta
There are several companies on the net that sell all the necessary parts for the conversions. Might be a good idea to call one of them as well.
 
Reply
Old Sep 18, 2011 | 10:16 AM
  #3  
deck60's Avatar
deck60
Senior User
Joined: Sep 2011
Posts: 428
Likes: 0
conversion

I am glad to see you doing this too I am doing a 99 f350 with a98 6bt 12v using all the dodge manual stuff trans and trans case

for the lift pump I have a electrical gear pump has worked flawlessly on my dodge and will get transferred to ford
ignition heater go to fourthgen.com there heater is fantastic
from what I have been told the ford uses 4 for pick up sense on tach all you have to do is cut 2 slots in the vb dampener I am not sure if you can use the dodge sensor or if you have to buy one from like fordcummins

if any one knows how to make the tach work I would be interested
 
Reply
Old Sep 18, 2011 | 11:23 AM
  #4  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
Do it!!!

Hmm, good idea.
Just finishing up my 6BT, 6 spd, manual t/case conversion on my Ex.
Dont need anything for fuel system. The lift pump and injection pump are engine mounted/driven. I also love the mechanical (non-electronic) setup.
Drove mine yesterday for first time! I am not disappointed to say the least. Cant wait to tow my trailer, as that is where my V10 was at its worst.
 
Reply
Old Sep 18, 2011 | 11:34 AM
  #5  
DieselDreamer's Avatar
DieselDreamer
Thread Starter
|
Freshman User
Joined: Sep 2011
Posts: 40
Likes: 0
Originally Posted by LOP223
Hmm, good idea.
Just finishing up my 6BT, 6 spd, manual t/case conversion on my Ex.
Dont need anything for fuel system. The lift pump and injection pump are engine mounted/driven. I also love the mechanical (non-electronic) setup.
Drove mine yesterday for first time! I am not disappointed to say the least. Cant wait to tow my trailer, as that is where my V10 was at its worst.

Awesome im glad to see a couple replies already as i wake up. So you oviously had no problems converting from gas to diesel. That was my worry as to the compatibility of the tanks and what not. also is there any sort of mechanical power steering option to bypass the electronic contolled power assist power steering?
How much did your conversion run you if i might not ask. My dad told me the old 12v 6bt drops right into a superduty so im very adiment on doing all the work myself.
 
Reply
Old Sep 18, 2011 | 11:34 AM
  #6  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
If your donor engine has the Dodge crank sensor you can have two more notches machined in crank pulley for a total of four. It depends on the year of truck, but I know mine required four pulse. Unfortunately I had my engine balanced before I found out about this and had to use a trigger wheel. I used one from Diesel conversion specialists(ie fordcummins). I would have got one from Destroked, but I got fed up with their customer service or lack there of!
 
Reply
Old Sep 18, 2011 | 11:39 AM
  #7  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
I used the power steering pump on the 6BT and high pressure hose. I then cut off the end off the ford line and used a compression fitting I got at Napa to splice the steering box box end to the 6bt line. You could have a new line made with the right fittings on both ends, but this works.
 
Reply
Old Sep 18, 2011 | 11:43 AM
  #8  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
Fuel tank is fine. I dropped mine and removed electric pump. Made a tube to go from bottom of tank to access cover. I used all the Ford lines from there to the front of the frame where the fuel filter used to be. Then I ran fuel line up to the inlet and return on the engine. That part was pretty easy.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Sep 18, 2011 | 11:45 AM
  #9  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
I would research the 700, dont know if it will hold up to the power of the 6bt.
 
Reply
Old Sep 18, 2011 | 11:59 AM
  #10  
deck60's Avatar
deck60
Senior User
Joined: Sep 2011
Posts: 428
Likes: 0
700

700? what is that
 
Reply
Old Sep 18, 2011 | 12:22 PM
  #11  
DieselDreamer's Avatar
DieselDreamer
Thread Starter
|
Freshman User
Joined: Sep 2011
Posts: 40
Likes: 0
Originally Posted by deck60
700? what is that
Hes talking about the 700r4 AOD trans i was asking about.
and as far as i know a standard bad boy trans without any upgrades
can handle 450hp and 450lbs of torque.
i dont think i would be going over that even with the fuel pump maxed...
if i were then they also upgrade the components to handle race conditions.
IE hard shifts and high RPM's. heres the link...

High Impact 700R4 "Bad Boy" Automatic Overdrive Transmission

thanks for your info guys.
i guess i should look into talking to the conversion specialists since they drop these things in super duties all day.
just building my SHTF rig for next december. this will be me from the top of the mountian
 

Last edited by DieselDreamer; Sep 18, 2011 at 12:24 PM. Reason: vague description
Reply
Old Sep 18, 2011 | 12:26 PM
  #12  
LOP223's Avatar
LOP223
Senior User
Joined: Sep 2011
Posts: 118
Likes: 0
From: Montana
You may have to de-tune the 6BT to get it to 450lbs of torque!
 
Reply
Old Sep 18, 2011 | 12:42 PM
  #13  
DieselDreamer's Avatar
DieselDreamer
Thread Starter
|
Freshman User
Joined: Sep 2011
Posts: 40
Likes: 0
Originally Posted by LOP223
You may have to de-tune the 6BT to get it to 450lbs of torque!
quoted from wiki


The 1989–1993 Dodge Ram pickup engines were rated at 160 horsepower (119 kW; 162 PS) and 400 pound-feet (542 N·m). The fuel systems for these Dodge Rams featured Bosch injectors and Bosch VE mechanically controlled fuel injection pumps. Intercoolers were added 1991. In 1994 when Dodge introduced the completely restyled Ram, changes were made to the 6BT as well. The fuel systems for these Dodge Rams featured different Bosch injectors and a de-tuned Bosch P7100 mechanically controlled fuel injection pump. The 1994–1995 6BT was rated at 160 horsepower (119 kW; 162 PS) and 400 pound-feet (542 N·m) when equipped with the 47RH automatic transmission, and 175 horsepower (130 kW; 177 PS) and 420 pound-feet (569 N·m) when equipped with the NV4500 manual transmission. The 1996–1998 6BT was rated at 180 horsepower (134 kW; 182 PS) and 420 pound-feet (569 N·m) when equipped with the 47RE automatic transmission, and 215 hp (160 kW; 218 PS) and 440 pound-feet (597 N·m) when equipped with the NV4500 manual transmission.


IS there a better AOD on the market that can handle that stock?
if not maybe ill just order one built to suit the 6bt. im sure its not the bad boys first walk around the block with this situation.
 
Reply
Old Sep 18, 2011 | 12:48 PM
  #14  
deck60's Avatar
deck60
Senior User
Joined: Sep 2011
Posts: 428
Likes: 0
Transmissions have always been the down side of any application I prefer. Manuals for that reason
 
Reply
Old Sep 18, 2011 | 12:52 PM
  #15  
DieselDreamer's Avatar
DieselDreamer
Thread Starter
|
Freshman User
Joined: Sep 2011
Posts: 40
Likes: 0
i have nothing against manual dont get me wrong....but would you be able to drive stick if your leg was broken?
the bad boy says it can be further customized to fit almost any application.

im also in the market for the superduty to convert.
this seems like a great deal, anyone else agree?
granted it has power windows and door locks but thats the least of my electrical worries

2001 Used Ford Super Duty F-250 Lariat at Capitol Kia Serving San Jose, IID 7202282
 
Reply



All times are GMT -5. The time now is 11:36 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE