Restoring: Where to Start?
Seriously, get all the mechanics sorted out, that way you can still drive it while you are working on it, take it to car shows, etc. Once you've got it running the way you need, start on the bodywork.
Function over form...always.
Do yourself and every body else on the road a favour and replace every perishable on that truck. THEN you can start playing.
A wiser man than me said: If you don't know how old the fluids or belts are...change them.
1) replace the exhaust with headers and free flow mufflers $600-800
2) edelbrock 4 barrel intake and edelbrock carb $800
Now it gets expensive, because you will soon find out that: manual steering sucks and 4 wheel drum brakes suck even more. So dig deep down into your pockets and use the search function...
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Arright FTE guys and gals.. I've been thinking of doing this for a while so here it is... a phased guide to reviving /rebuilding a Dent (or just about any vehicle) as a restoration, restomod, or custom. This is what I came up with and I hope it proves useful. Your phases may vary.
First a note, some of the phases can be piggybacked. For example, subassemblies (chassis, engine, etc.) can be done while the bodywork is being completed.
Here we go:
Pre-Teardown Phase
Determine the purpose of your rig... street/strip, trail riding, daily driver, etc.
Determine budget...
Now add another 20 percent to your budget.
Determine sources for tech support and parts.
Build a Dentside Reference Library
Order lots of catalogs!!
Invest in a factory shop manual. Chilton's is better than Haynes IMO.
Get your work area and tools in order
Needs.... Money, time, and patience.
Phase 1 - Teardown
Bodywork / Interior Disassembly.
Catalog, label, and bag your parts!
Engine & transmission removal
Bed & cab removal
Chassis disassembly (including rear axle) and hardlines
Phase 2a - Bodywork
Clean & strip body finish
Bodywork, body mods, and seal with epoxy primer
Door fitment & gaps (rebuild your door hinges now)
Paint job!
Phase 2b - Chassis
Strip & refinish frame
Build axles and install new brakes
Build new suspension & steering
Install fuel tank, fuel line, brake lines.
Phase 3 - Powertrain Build-up
Build engine
Build transmission
Build transfer case
Phase 4 - Cab Assembly
Install cab on frame
Install & adjust door & window mechanicals
Install door window glass, rear glass, and windshield
Install firewall pad
Run all electrical wiring, vacuum hoses, & control cables.
Install under dash components like wiper motor, etc.
Install instruments, steering wheel and column
Install climate control systems
Run any sound-system wiring
Lay sound deadener (like Dynamat) and carpet underlayments
Phase 5 - Powertrain Installation
Install engine/transmission/transfer case
Install brake hydraulics (MC/booster/proportioning valve)
Build exhaust system
Install core support & radiator
Phase 6 - First Run
Perform preliminary engine system checks and FIRE IT UP!
At this point you should have a truck that is driveable but not road legal.
Phase 7 - Front Clip Assembly & Bed Assembly
Install inner fenders, fenders, and hood
Install bed and route wiring to rear
Phase 8 - Interior
Upholstery & headliner
Install interior accessories
Watershields & door panels
Carpeting
Install seat(s)
Phase 9 - You're Almost There!
Dial-in engine tuning
Install exterior electrical components (head, tail, side marker, running lights, etc.)
Perform a thorough vehicle system checks
Detail work (emblems, grill, bumpers, etc.)
Exterior accessories (winch, light bars, auxiliary lights, etc.)
Phase 10 - Celebrate!"
Second, I believe a resto/budget build is very doable but it depends how much of the work you can do yourself and where you put your money. Junk yards, bartering and trading, swap meets, cheap tricks, and learning how to do bodywork, painting, welding, and rebuilding the systems is just part of being a gearhead. I'd rather spend $300 on tools than to pay the same amount to, for example, have someone replace wheel bearings on my car. Sometimes expedience rules the day so I'll bite the bullet every once in a while to ahve it done but 90% of the time it's on me.
Be a lifelong learner and put the skills you learn to work. Don't forget to have fun doing it. My brother and I "hang out" by spending a day "shopping" at various wrecking yards. It's great. We talk and chat while pulling parts.
Here are my examples which all include the initial cost of the vehicle:
I'm having fun with my Dent below now that it is "finished" (Realistically, it's never finished) but the running total on this is only $4,800.
Some of the deals include a $20 pushbar, $60 for the lights, $23 for the light rack, $10 Ranger mirrors, $40 Rancho RS5000 shocks (all four!), $40 bumpers, a $23 Class III tow hitch, $20 steering wheel, and a $130 paint job. The big costs were the lift kit, tires, an integral PS retrofit, and exhaust.

Running total on this is $8,700... had to rebuild everything including the engine.

Here's my $6K impulse buy ...now currently tallied $16,600:

My current project bought for $650. It'll get fuel injection and a TKO-500:




