Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

DC POWER ALTERNATOR

Thread Tools
 
Search this Thread
 
Old Sep 4, 2011 | 03:53 PM
  #1  
counciller's Avatar
counciller
Thread Starter
|
Senior User
Joined: Jul 2008
Posts: 307
Likes: 0
From: Amherstburg, On canada
DC POWER ALTERNATOR

I just ordered a high output alternator and cable kit from DC ( by the way 50 bucks off this weekend if ordered as a pair ) maybe someone who has installed one can lend some insight?
1. does the present alternator power wire run straight to the battery or does it feed any thing else on route?
2 can you run the additional power wire with the present one? will the current split between the two? or is it better to just leave the old one disconected and just run the new one?
3. did you encounter any difficulties installing it?
 
Reply
Old Sep 4, 2011 | 04:05 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
I just put on a DC POWER 190amp alternator a week ago and did the wire upgrade
took care of all my battery light issues

but theres a couple of diffrent wire upgrades and the work varies accordingto what one you get

the 190amp only had 1 wire to add to passenger battery from the alternator +post

I beleive that the 250amp or bigger alternators get a much more extensive wire upgrade
I think they redo all the battery cables
 
Reply
Old Sep 4, 2011 | 04:14 PM
  #3  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

This diagram should answer your first question. The connection labelled C102c on the generator is the heavy red wire with the ring terminal. The connection labelled C102a is the battery sense wire that the generator uses to determine battery voltage for the regulator.

As you can see, that heavy red wire goes back to the battery, but also goes through some fusible links and two wires peel off to the Glow Plug Control Module.

As to your other question, I don't see why you couldn't run your secondary wire in parallel, from the terminal post on the alternator to the terminal on the battery. You should probably put a heavy fuse or fusible link in-line with it. However, I'm just a shade-tree mechanic.
 
Attached Images  
Reply
Old Sep 4, 2011 | 04:23 PM
  #4  
counciller's Avatar
counciller
Thread Starter
|
Senior User
Joined: Jul 2008
Posts: 307
Likes: 0
From: Amherstburg, On canada
so Blade35 - i did get the 190 alternator - did you just run the second wire along with the first? any instalation problems?
Dchamberlain - thanks for the wiring diagram - answered my question there.
 
Reply
Old Sep 4, 2011 | 04:37 PM
  #5  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Originally Posted by counciller
so Blade35 - i did get the 190 alternator - did you just run the second wire along with the first? any instalation problems?
Dchamberlain - thanks for the wiring diagram - answered my question there.
no I ran the new wire to the passenger battery +post

no install problems Great Direct Bolt On Alternator and plugs right into the wire harness


hang on I will go take a picture of it and post it up
 
Reply
Old Sep 4, 2011 | 05:40 PM
  #6  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
heres the wire upgrade













I will probably wrap the wire in black protection tube stuff when I get around to it


I was also really happy to see it had a smaller pully on the dc power alt
 
Reply
Old Sep 4, 2011 | 06:50 PM
  #7  
lenzhotrod's Avatar
lenzhotrod
Senior User
Joined: Dec 2010
Posts: 158
Likes: 0
I still find it funny that some wiring diagrams show a generator instead of alternator. Vehicles have been without generators for 50 years!!!!!
 
Reply
Old Sep 4, 2011 | 06:54 PM
  #8  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

If you want to get technical, an alternator is still a generator, as it generates electricity. And while an alternator does make alternating current, it's converted into direct current before it leaves the unit.

It's just not normal automotive nomenclature to refer them that way.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 4, 2011 | 06:57 PM
  #9  
High Binder's Avatar
High Binder
Posting Guru
Joined: Sep 2009
Posts: 1,441
Likes: 5
I ran my 2 gauge/250amp fuse parallel to the existing.

 
Reply
Old Sep 4, 2011 | 07:06 PM
  #10  
counciller's Avatar
counciller
Thread Starter
|
Senior User
Joined: Jul 2008
Posts: 307
Likes: 0
From: Amherstburg, On canada
Thankyou gentlemen the pictures help a lot - very much appreciated
 
Reply
Old Sep 4, 2011 | 07:35 PM
  #11  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
I thought the wire would look like Codys but it didnt
Did you just pick that up from the auto part store Cody or was it a DC Power thing

FWIW the wire upgrade in my pics has a fuseable link in it
and its what DC Power gave me for free good guys there I helped them with a fatal error on there web site so he threw it in

Im shure its got to be better for the batterys with the extra wire instaed of pulling all the juice threw the driver battery over to the passenger battery
 
Reply
Old Sep 4, 2011 | 07:40 PM
  #12  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

Originally Posted by BLADE35
Im shure its got to be better for the batterys with the extra wire instaed of pulling all the juice threw the driver battery over to the passenger battery
The stock battery charge wire goes to the passenger side battery. But it doesn't matter, since the juice doesn't go through the battery, just through the positive terminal and across the battery cable to the drivers side.
 
Reply
Old Sep 4, 2011 | 08:05 PM
  #13  
High Binder's Avatar
High Binder
Posting Guru
Joined: Sep 2009
Posts: 1,441
Likes: 5
Originally Posted by BLADE35
Did you just pick that up from the auto part store Cody or was it a DC Power thing

I had NAPA make the two cables for me, only cost ~$20 so it well worth it.
 
Reply
Old Sep 4, 2011 | 08:15 PM
  #14  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Originally Posted by High Binder
I had NAPA make the two cables for me, only cost ~$20 so it well worth it.

Ok it looked store bought that cable Nice Clean Job

I was thinking of making one to till they threw one in
 
Reply
Old Sep 7, 2011 | 12:30 AM
  #15  
motocaptain's Avatar
motocaptain
Mountain Pass
15 Year Member
Joined: Jul 2006
Posts: 118
Likes: 0
Okay a question that I'm sure has been asked! I just installed the dc 185 and will be upgrading the cable with a parallel cable my ? is would 4g wire be sufficient and what size fuse would be needed ?
 
Reply



All times are GMT -5. The time now is 04:45 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE