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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

ford 9 inch emergency help needed

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Old Jul 28, 2011 | 08:02 AM
  #1  
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ford 9 inch emergency help needed

Guys, I tried posting a new thread for this a minute ago and got an error so please forgive me if it pops up twice.

I am stranded at work with a leaking axle seal. Its leaking bad. I have never replaced anything on a ford 9 inch.

Can I run to the parts store, get a new seal, and throw the seal in easily? Do I need any special tools (presses, pullers, installers) to fix this seal?

I need to do bearings also, but I need to just get the seal fixed so i can get it home. Please, anybody who is a 9 inch guru please tell me what I need and what steps I am going to have to take. I will just do the one side tonight so i can drive it home and work on it this weekend.

Please Help. Thanks
 
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Old Jul 28, 2011 | 08:57 AM
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anybody??? (bump)
 
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Old Jul 28, 2011 | 09:58 AM
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Which seal is leaking? Pinion seal? Axle bearing seal?

Pinion seal is not an easy job, in that when you put it back together, you have to get the pre-load on the pinion bearing correct.

Axle bearing seals are a bear. You have to pull the bearing off to change the seal. That is not an "in the parking lot at work" job. You have to drill/chisel/cut the retaining sleeve off, then you have to pull the bearing (which I have done by pulling the outer race, cut the cage and remove the rollers, then cut 3/4 of the way through the inner race with a dremel, then crack the inner race with a chisel). Then, if you get everything off, you will need a 12 ton press to put the new seal, bearing, and retainer sleeve back onto the axle.

Is it leaking so badly that you can't top it off with gear oil and drive home?
 
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Old Jul 28, 2011 | 10:00 AM
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Sorry I don't know the answer. Are you still stranded? *free bump*
 
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Old Jul 28, 2011 | 10:01 AM
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Ford 9 inch has the seals inboard of the bearings. If you haven't completely destroyed a bearing you can change it. The axle itself is pretty easy, remove the wheel and brake drum. In the axle flange you will see a large hole between 2 studs. By rotating the axle you can line it up with the 4 nuts that hold the bearing retainer in.

Here is where it gets interesting, the axle is supposed to just pull out, it may, or 25+ years of being in place the bearing may be rusted to the housing, if it is you need an axle puller. Once the axle is out, the seal will be visible at the inner edge of the recess in the housing.

You can get it out with a screwdriver, getting the new one in is more fun. It has to be put in straight. If you can borrow or rent a suitable seal driver it would help. If not, a large brass drift, and carefully drive it in. Good luck with it.
 
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Old Jul 28, 2011 | 10:04 AM
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Originally Posted by 85lebaront2
Ford 9 inch has the seals inboard of the bearings. If you haven't completely destroyed a bearing you can change it. The axle itself is pretty easy, remove the wheel and brake drum. In the axle flange you will see a large hole between 2 studs. By rotating the axle you can line it up with the 4 nuts that hold the bearing retainer in.

Here is where it gets interesting, the axle is supposed to just pull out, it may, or 25+ years of being in place the bearing may be rusted to the housing, if it is you need an axle puller. Once the axle is out, the seal will be visible at the inner edge of the recess in the housing.

You can get it out with a screwdriver, getting the new one in is more fun. It has to be put in straight. If you can borrow or rent a suitable seal driver it would help. If not, a large brass drift, and carefully drive it in. Good luck with it.
The axle bearing seal is outboard of the bearing on the large bearing 9" rears used in our trucks. The older small bearing 9" rears may have had an inboard seal. I have no experience with them.
 
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Old Jul 28, 2011 | 10:09 AM
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RE: Ford 9 inch emergency help needed

Originally Posted by f100jim
The axle bearing seal is outboard of the bearing on the large bearing 9" rears used in our trucks. The older small bearing 9" rears may have had an inboard seal. I have no experience with them.

On my 77 F150, 9 inch with the HD roller bearings, there was still an inboard seal, The wheel bearings themselves were sealed also. Maybe they changed after 77?
 
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Old Jul 28, 2011 | 10:10 AM
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As I think about this more, I seem to recall that Ford used 2 versions of the 9" rear in our trucks. The higher load rated one (3950 lbs ?) used tapered roller bearings with the seal outboard of the bearing. The lower load rated version (not sure the weight) had sealed ball bearings IIRC. On those, the seal is integral with the bearing.
 
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Old Jul 28, 2011 | 10:24 AM
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My 77 had the 3950 I think axle, I never had to change the bearings, but they were shown as some type of roller, I know it was one tough rear, last seen it was running around the Ft. Hood area in Texas after my son traded it in on a big econoline with a 460. Supposedly, some farmer wanted it bad, it had a 390 4V camper special engine in it.
 
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Old Jul 28, 2011 | 10:42 AM
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Another question you may want to ask yourself is

Why did it start leaking in the first place? Is your vent plugged?
 
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Old Jul 28, 2011 | 10:49 AM
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Originally Posted by f100jim
As I think about this more, I seem to recall that Ford used 2 versions of the 9" rear in our trucks. The higher load rated one (3950 lbs ?) used tapered roller bearings with the seal outboard of the bearing. The lower load rated version (not sure the weight) had sealed ball bearings IIRC. On those, the seal is integral with the bearing.
My 1980 had the 9 inch with the tapered roller axle bearings, and I went from store to store and everyone would give me a self-contained sealed axle bearing as a replacement. I finally gave in and tried the one they were giving me, and it fit and worked. I don't know where you would have to go to get the original tapered roller bearing, but I always thought that set-up was a little hokey in the first place. The thin 4 bolt bearing retainer is the only thing that sets the pre-load on the tapered roller bearing? I am used to something solid with shims or a locking nut that you set the pre-load with.
 
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Old Jul 28, 2011 | 10:57 AM
  #12  
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From: Vine Grove KY
Originally Posted by Alcaeus
Another question you may want to ask yourself is

Why did it start leaking in the first place? Is your vent plugged?
Vent is not plugged. Gary Lewis and I just put a new hose and breather on it a few weeks ago. The truck probably has 300,000 plus miles on it ans I bet the seals are just worn.

However, I had a wheel bearing grind that i thought was coming from the front drivers wheel. After replacing the disc/hub bearings and seals up fron thte noise was still there. maybe the back axle bearing is wearing so much that the axle is no longer concentric to the seal, creating a gap causing the leak.
 
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Old Jul 28, 2011 | 10:59 AM
  #13  
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From: Vine Grove KY
Originally Posted by f100jim
Which seal is leaking? Pinion seal? Axle bearing seal?

Pinion seal is not an easy job, in that when you put it back together, you have to get the pre-load on the pinion bearing correct.

Axle bearing seals are a bear. You have to pull the bearing off to change the seal. That is not an "in the parking lot at work" job. You have to drill/chisel/cut the retaining sleeve off, then you have to pull the bearing (which I have done by pulling the outer race, cut the cage and remove the rollers, then cut 3/4 of the way through the inner race with a dremel, then crack the inner race with a chisel). Then, if you get everything off, you will need a 12 ton press to put the new seal, bearing, and retainer sleeve back onto the axle.

Is it leaking so badly that you can't top it off with gear oil and drive home?
Its the drivers side axle tube seal I believe. I smelled gear oil when I got out of my truck this morning and sure enough there was a pool of gear oil surrounding my rear tire. The wheel well is coated with oil. Do you think I could top it off and drive 17 miles home?
 
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Old Jul 28, 2011 | 11:05 AM
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Originally Posted by RAY1986F150
Its the drivers side axle tube seal I believe. I smelled gear oil when I got out of my truck this morning and sure enough there was a pool of gear oil surrounding my rear tire. The wheel well is coated with oil. Do you think I could top it off and drive 17 miles home?
If you go slow, I bet you could. I am also betting your wheel bearing is shot, which has ruined the seal.
 
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Old Jul 28, 2011 | 11:08 AM
  #15  
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RAY1986F150
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From: Vine Grove KY
Originally Posted by Franklin2
If you go slow, I bet you could. I am also betting your wheel bearing is shot, which has ruined the seal.
Well...is replacing the wheel bearing something I can do here? I have a machine shop here at work. We build robotics. I do have a standard hydraulic press, but i don't see how I could press a bearing or race onto such a long axle shaft with it.
 
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