Bent Frames
Ford Raptor Frames Bending - Bed Alignment issue! - FORD RAPTOR FORUM - Forums and Owners Club! - F150 SVT Raptor!
But the cabs and beds look much more solid - so they are heavier, right? Or not?
I've had reservations about those frames from the first I saw.
What is causing this?
Well, for now it seems to have been nailed down to one specific problem area. The rear frame, where the bump stop is mounted underneath it. When you're cruising at speed, there is a relatively small amount of rear travel available before hitting the bump stop, when compared to doing something like a full jump, where the entire travel is used.
When the suspension is pre-loaded a decent amount, there seems to be about 4-5" of travel at the MOST before hitting the bump stop. What's causing the issue, is when hitting a small rut/ditch/kicker at those speeds, which causes the bump stop to be impacted by the rear axle.
Why such a weakness?
It appears that the frame in this area is weak for a few reasons. For one, it is not a straight boxed run from front to back, it goes up and gets thinner in this area, to make room for the bump stop. Also, there is a large hole on the inside of the frame, to allow for tooling on the back side of the bump stop nut. This is a SERIOUS weak point, as the frame not only is already misshaped to accommodate for the bump stop, it's not even boxed all around!
QUESTION: (to clarify) You mean right here where the hole is cut it is a "C" channel frame rail, yeah? Tapered in that section too
It seems the frame itself is creasing at this point, and causing the whole rear of the truck from this point back, to sag.
Recipe for a total if I ever heard of one...
SO - WTF do you do?
What did the guys with all of those bent trucks have to do? You CAN'T straighten a frame that did that and not weaken it more. The only way I could think of to save one is get an unbent frame and BOX THE DAYLIGHTS OUT OF IT!
Then swap everything over - but why would you?

That's a tuff one. I think this artical just gave me ten times more ammo in my defence of older ford trucks...
(Sorry 'bout that, but yeah; THEY HAVE SOLID FRAMES! And the frame is EVERYTHING)
You know what I'M thinking. Get an older frame and build the blue daylights out of it, then give it a brand new suit of clothes...

What the hell, at least you could salvage your cab and all the cool stuff - and never worry about it again!
~ about a 1982 to 1985 F100 frame would be perfect, F250 if the length fits. (Greywolfs Law: ALWAYS Overbuild)
~Wolfie

PS: We had a discussion a long time ago when Torque1st used to hang out here a lot - it had to do with "Frame Cross Sectional Strength", and I'm going to go and look for it...
*Grrr.... I am at a loss, but that just made it a whole new game!
Pictures by gotSVT. Ford F-150 SVT Raptor Forum Senior Member!


I'm waiting for the next Raptor to come into the shop to take a look at the frame section.
I'm guessing a frame section height of about 5" based on multiple widths of the shocks which I assume are close to 2" wide (using that as a guage)
PS: Good move! I like to see what I'm talking about.
First impression? Those springs have GOT to go... They're FLAT!
This I noticed in Ranger trucks too - severely lame spring leafs, and little room for changes. As in the above, at rest they have no discernable "ARCH" (can I assume these pictures are with a normal 'AT REST' load?)
In the bottom pic they actually (now that I look closer) seem to be bent upwards at the center, as though the springs themselves are giving in.
*YOU CAN REALLY SEE IT if you lay a pencil along them on the screen. That's beyond bad, it looks like total failure
Check me on this, but when a spring is so overloaded that it loses it's inherent shape - it is permanently weakened and will continue to collapse (IE: Its done)
~ Even if you flip them over!
I will say this - it's the damnedest thing I've seen on a new truck since the Explorer came out, and this is supposed to be one of the PRIMO rides...
Ya know it? A "NAME MAKER"
Something like this could totally reverse the image that is wanted unless FORD does something REAL FAST!
And I think voiding the warrantee just won't cut it. FOMOCO is taking a bath again, dammit to hell!
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Another point that can't show is the thickness and quality of the steel. From here, can you tell how thin the walls of the frame are? Neither can I.
Is it 10/10 cold roll? How much you want to bet? Even RV frames (TRAILERS! Not motorised) have hardened steel frames. I used to spend fifty bucks a month pretty regular on drill bits mounting hitches on them, so I know
That sucker right there is bent like day-old Lasagna noodles, so I'm guessing they saved a few duckets at the Bessemer furnace plant too...
I bet whoever got that design past Q.A. is roasting in their own sweat right now - especially if they were not a qualified engineer
But now what I wonder is about the health and strength of the other light trucks - because if THAT was on a premier model, what about 1/4 tons, suv's, and F150's???
The F150 has a similar frame, but open channel, not boxed anywhere.
I smell trouble. I can tell because it stinks
~ anybody?
Ford Trucks for Ford Truck Enthusiasts

What the hell, at least you could salvage your cab and all the cool stuff - and never worry about it again!
~ about a 1982 to 1985 F100 frame would be perfect, F250 if the length fits. (Greywolfs Law: ALWAYS Overbuild)
~Wolfie

PS: We had a discussion a long time ago when Torque1st used to hang out here a lot - it had to do with "Frame Cross Sectional Strength", and I'm going to go and look for it...
*Grrr.... I am at a loss, but that just made it a whole new game!
edit - saw you said build the daylights out of it, which you would have too.
If we're dreaming here, we can always think in terms of 6X3 Hardened straight rails, with military axles. But I lost my pictures of that thing...
(70 Bronco - my buddy had it)
The "C" channel on those frames was 6" tall, and 2" wide top and bottom. ALL THE WAY TO THE TAILGATE
*wall thickness right at 1/8th inch, or 0.125 on my last one (direct observation, not book)
What's under a modern F150 back there? It necks down to about two inches square...
IF that
"The COMMITTEE to Promise I will chill the heck out...
"*rolls cigar around*
Ya know what? If you could purposely DO this to a competitor...
NEVER MIND
~ I'm sure they ran a background check.
Then swap everything over - but why would you?
If someone buys a high-dollar offroad toy they should be competent to do a frame swap or rich enough to write the check.
Used truck dealer mechs replace totaled frames with good frames from burn jobs all the time, and that's about twice the work, more if the years don't match.
If someone buys a high-dollar offroad toy they should be competent to do a frame swap or rich enough to write the check.
Used truck dealer mechs replace totaled frames with good frames from burn jobs all the time, and that's about twice the work, more if the years don't match.








