Notices

5.4 Head Replacement

Thread Tools
 
Search this Thread
 
Old Jun 21, 2011 | 01:56 PM
  #1  
kc0rey's Avatar
kc0rey
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 419
Likes: 0
From: Macomb, IL
5.4 Head Replacement

In an earlier thread, I asked about my 1998 Expedition and it's blown out sparkplug (#3). The hole has been drilled out too big and a Helicoil is not the answer.

I have to replace the head. I found a local salvage yard that has the head for $60.

Any advice on what else I may need?
What do you guys recommend for Gaskets? Will I need to replace the headbolts or can I reuse the ones I have?

Anything to be careful of?

I know I will probably need to replace the Timing Chain Tensioners as there is 171,000 miles on this engine.

Thanks for any help in advance.

Steve
 
Reply
Old Jun 21, 2011 | 02:43 PM
  #2  
ncon's Avatar
ncon
Senior User
Joined: Jun 2002
Posts: 177
Likes: 1
From: Boston
I would try a timecert before going through the hassle of a head swap...nothing to loose! I have one im my 5.4 cylinder #3.

For a head swap, I know you'll need the head bolts, as they are torque to yield.
 
Reply
Old Jun 21, 2011 | 02:47 PM
  #3  
kc0rey's Avatar
kc0rey
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 419
Likes: 0
From: Macomb, IL
Timesert will not work. I've exhausted all of these possibilities. The hole is 3/4 inch and can not be enlarged with-out getting into the valve seat.

Lots of emails and phone calls to Timesert and another company. The head has to be replaced.
 
Reply
Old Jun 26, 2011 | 05:44 AM
  #4  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Fel-pro head gaskets are fine. You need new head bolts!
Summit racing has what you need and they have good customer service.
Most impotent thing is to get the timing set properly, to avoid catastrophic failure !
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mitm19
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
19
Oct 18, 2016 06:49 PM
maxum96
6.0L Power Stroke Diesel
7
Sep 26, 2016 10:37 PM
fscarrow
1999 - 2003 7.3L Power Stroke Diesel
10
Apr 21, 2015 06:55 PM
TBFGhost
1999 - 2016 Super Duty
6
Apr 18, 2011 07:45 PM
Twisted 67
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
3
Mar 5, 2003 09:55 AM




All times are GMT -5. The time now is 06:45 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE