Ok guys, need some help
Thread Starter
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Freshman User
Joined: Nov 2008
Posts: 42
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Ok guys, need some help
3 weeks ago my truck (05) started blowing black smoke and had no power. dead on the side of the road.... I was thinking Egr? I put a new one in, runs good for 100 miles. same thing happening.. plug the superchip it gives me a code (#2 glow plug) put a new glow plug in. still same code... Search it out here, find out it's the glow plug relay. Put a new one in, and new ebp senor. It was running good other then the intercooler pipe keeps blowing off. got a new clap, the only way to keep it on is with 2 claps.. now a 100 miles later starts blowing black smoke and no power..(code p1335) The egr had a bunch of build up on it again.. just pulled it out and cleaned it, back to running good... PLEASE tell me what I'm doing wrong. Thanks 
Fleet Owner
Joined: Nov 2003
Posts: 27,897
Likes: 3,615
Your turbo vanes are likely to be sticking - needs cleaning.
Also - is the EGR valve the original one? If so, you probably should get a new one. Ford improved some of the design features of the valve in 2008.
Also, your tuner may be causing some issues - generating a lot of carbon, etc.
Also - is the EGR valve the original one? If so, you probably should get a new one. Ford improved some of the design features of the valve in 2008.
Also, your tuner may be causing some issues - generating a lot of carbon, etc.
Thread Starter
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Freshman User
Joined: Nov 2008
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Looked in the tech folder found "cleaning turbo" that's a great step by step with pic's. Just got the o-rings and gasket from the dealer. Going to try to tackle it. Is it worth me get a egr delete kit? I see it on the top of the 6.0 fourm. If so they have two kits, witch one? Thanks again and I'll post a follow up.
Posting Guru
Joined: Aug 2010
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From: knox Tn
JHB i don't think you need two clamps to hold the boot on , if you clean it with breakclean inside of boot and the pipe , then spray hair spray [ yea the stuff your wife uses] in the boot and on pipe install with one clamp and will not blow off . Just remember clean got to be clean. peace out .
Senior User
Joined: Apr 2006
Posts: 345
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From: Oregon
This is a lot of $$$$ but when you are on the side of the road with you thumb out what is a few $$$$
If you are having a problem keeping the boot on something like this may help
http://www.turbohosefix.com/
These boots are as good as they get and the ring is used to keep the boot on you run the clamp over the middle of the ring then get it tight it will stay.
http://www.dieselsite.com/index.asp?...S&Category=616
<TABLE border=0 cellSpacing=0 cellPadding=3 width="100%"><TBODY><TR><TD class=yiv1122098120header bgColor=#e3e3e3></TD></TR><TR><TD class=yiv1122098120info><TABLE border=0 cellSpacing=0 cellPadding=0 width="100%"><TBODY><TR><TD vAlign=top width="100%" align=left><TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
2003-2007 6.0L Turbo Outlet Angled Replacement Boot
Product Part #: DSB6TO
(Qty: 1 x $131.00)
</TD></TR></TBODY></TABLE>
<TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
Dieselsite Turbo Hose Retaining Ring - 6.0L Turbo Outlet Hose - 2.5" ID Hose
Product Part #: BR25
(Qty: 1 x $8.50)
</TD></TR></TBODY></TABLE>
<TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
2004.5-2007 6.0L DIESELSITE Intercooler Boot Kit
Product Part #: DSIBK6
(Qty: 1 x $78.00)
pop
</TD></TR></TBODY></TABLE></TD></TR></TBODY></TABLE></TD></TR></TBODY></TABLE>
If you are having a problem keeping the boot on something like this may help
http://www.turbohosefix.com/
These boots are as good as they get and the ring is used to keep the boot on you run the clamp over the middle of the ring then get it tight it will stay.
http://www.dieselsite.com/index.asp?...S&Category=616
<TABLE border=0 cellSpacing=0 cellPadding=3 width="100%"><TBODY><TR><TD class=yiv1122098120header bgColor=#e3e3e3></TD></TR><TR><TD class=yiv1122098120info><TABLE border=0 cellSpacing=0 cellPadding=0 width="100%"><TBODY><TR><TD vAlign=top width="100%" align=left><TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
2003-2007 6.0L Turbo Outlet Angled Replacement Boot
Product Part #: DSB6TO
(Qty: 1 x $131.00)
</TD></TR></TBODY></TABLE>
<TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
Dieselsite Turbo Hose Retaining Ring - 6.0L Turbo Outlet Hose - 2.5" ID Hose
Product Part #: BR25
(Qty: 1 x $8.50)
</TD></TR></TBODY></TABLE>
<TABLE style="BORDER-COLLAPSE: collapse" border=0 cellSpacing=0 cellPadding=2 width="100%"><TBODY><TR><TD vAlign=middle width="20%" align=center></TD><TD vAlign=middle width="80%" align=left>
2004.5-2007 6.0L DIESELSITE Intercooler Boot Kit
Product Part #: DSIBK6
(Qty: 1 x $78.00)
pop
</TD></TR></TBODY></TABLE></TD></TR></TBODY></TABLE></TD></TR></TBODY></TABLE>
