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Cleaning your differential vent

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Old May 6, 2011 | 10:57 PM
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Cleaning your differential vent

Howdy all,

I unclogged my differential vent tonight and I want to share some information I was not able to find on my own. I have been noticing some significant leaking coming from not my rear main seal itself but the knuckle (universal joint) the drive shaft connects into right before the diff. Common symptoms are having gear oil slung on to your front fuel tank and/or gear oil leaking onto the ground.

I have been told and it makes sense that a blocked vent will force the fluid (under pressure) to escape from the weakest point available; be it a diff cover seal or in my case, near the rear main seal.

The following pictures will represent the diff vent and its dis-assembly. I had to use an Alan wrench to dislodge the the blockage. I could not blow it out with mouth pressure, thus further proving the theory behind the original leakage.
 
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Old May 6, 2011 | 11:11 PM
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The assembly with the brake lines attached is self-contained and the vent simply passes through it. No need to disassemble the brake lines.





The vent tube itself mounts the brake line assembly to the axle housing. This is the part that was blocked with debris. Clean it out with the help of a small tool and spray it clean with brake cleaner. I applied some anti-seize to the threads upon reinstall.




My vent hose was long gone, so I had to fabricate a new one. I will post more pictures of that when the sun comes up. I used 5/16" hose and 3/8" copper flex tubing (Home Depot near the flare connectors - 1FT piece).
 
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Old May 6, 2011 | 11:12 PM
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Use a deep well socket to remove the hose barb or you will round off the edges of the bolt. I know from experience.
 
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Old May 7, 2011 | 10:16 PM
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Glad you found out your leak problem. Your seals will thank you
 
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Old May 7, 2011 | 10:32 PM
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I have yet to 100% verify that was the problem but seeing how clogged that vent was, it would not surprise me.
 
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Old May 7, 2011 | 10:33 PM
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Keep us updated!
 
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Old May 8, 2011 | 03:32 PM
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I went out for a dive not long ago this afternoon. I did not notice any leaking from the rear main seal area. Usually it drips and gets wet any time I drive the truck. I will check for drips later as well.

Coming next are pictures of my new vent.
 
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Old May 8, 2011 | 04:06 PM
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Vent extension/improvement.










 
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Old May 9, 2011 | 11:07 PM
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It's been 3 days and not one single, solitary drip from that rear main seal. Thanks for the tip, you guys rock! One more step closer to getting this baby ready for the long haul. I just bought a set of replacement belts and I am waiting for some more time to install them. I got Gates belts except for the A/C belt (I went with the cheapo brand because I don't care about the A/C; it doesn't work anyway). $66 later I will feel better about not snapping a belt. I am thinking metal hose protectors in case of a snap and cut of a coolant hose. This is for another thread, though.
 
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Old Sep 27, 2013 | 12:51 PM
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Thanks for this. I'm replacing my brake lines and came across a blocked breather last night, thanks to a mud wasp. Any clue where to get a new breather from? I'll try to clean mine out, but it's pretty rusty.

 
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Old Sep 27, 2013 | 12:57 PM
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Originally Posted by ericconn
Thanks for this. I'm replacing my brake lines and came across a blocked breather last night, thanks for a mud wasp. Any clue where to get a new breather from? I'll try to clean mine out, but it's pretty rusty.

I have not seen the breather fitting for sale in my dealings. Perhaps one from a junk yard would suffice. If you can get it out, it can probably go back in. Then, attach a hose to it so water does not get in there if you drive through a puddle, etc.
 
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Old Sep 27, 2013 | 01:01 PM
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Ok, thanks. I was able to get it out, I have to soak it in some cleaner tonight. The inside of the axle looked pretty rusty, is there anything I can do about that?
 
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Old Sep 28, 2013 | 09:18 AM
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This is a good heads up, axle vents are usually overlooked on everything and something as simple as a plugged vent can cause some expensive repairs.
 
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Old Sep 29, 2013 | 09:47 PM
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Originally Posted by ericconn
Any clue where to get a new breather from? I'll try to clean mine out, but it's pretty rusty.
I got a new breather and I think it was from Jeff's Bronco Graveyard. I can't remember if it was the rear or front axle I bought it for though... I want to say it was the rear as I remember using zip ties to hold the brake lines in place while waiting for the new vent to come in.
Try this: Axle Breather Vent

Eaton, how long of a rubber hose did you use there? It doesn't look like much at all. I'd be worried that as the axle flexes it will rip out or bend either the vent or the tubing.
 
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Old Oct 4, 2013 | 04:21 PM
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Originally Posted by ericconn
Ok, thanks. I was able to get it out, I have to soak it in some cleaner tonight. The inside of the axle looked pretty rusty, is there anything I can do about that?
I don't see much that can be done without taking the axle out, etc. Probably not worth all the hassle. Make sure you change the differential oil in case water got in there.
 
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