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So I got a problem

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Old Apr 21, 2011 | 07:08 AM
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So I got a problem

So guys, Im presented with this problem for my turbo, nobody in montana will make a new crossover pipe, up pipe and down pipe for this turbo i have. I am struggling with it. The exhaust guys said they cant bend 4" pipe, the biggest he can bend is 3" which is whats on the truck now. Obviously I need something bigger, 3.5 is what i want. Anybody here know anyone who can do it? I would love to get this thing looking and performing how it should haha.
 
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Old Apr 21, 2011 | 07:13 AM
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The crossover is 2.5 inch pipe, can they bend that? Also the up-pipe is 2.5 inch pipe too. The DP is 3 inches - so they should be able to bend all of those. What is the main reason they said they can't??
 
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Old Apr 21, 2011 | 07:15 AM
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Its just so tight in there and they dont know what they need to do because they gotta make the pipe fit while the turbo is on the truck.
 
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Old Apr 21, 2011 | 07:16 AM
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Can I make it myself? Grab 2.5" pipe for the crossover? And 2.5 for the Up-pipe? Or can I go bigger on the up-pipe?
 
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Old Apr 21, 2011 | 07:19 AM
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Na, stay with 2.5 inch, you need the flow velocity for turbo spooling. Are the up-pipe really all that bad, can't you just have the crossover and DP redone?

A shop not wanting to do that just sounds like they don't want the headache.
 
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Old Apr 21, 2011 | 07:21 AM
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Its got holes in the up-pipe, DP is missing a chunk, and crossover flange is about to fall off.
 
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Old Apr 21, 2011 | 07:22 AM
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Oh, have you tried calling banks?
 
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Old Apr 21, 2011 | 07:25 AM
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yes they want about 700 for all three. What size flange do i need to make a new crossover and up pipe? I might just do it myself.
 
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Old Apr 21, 2011 | 07:29 AM
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You own a pipe bender? It would get difficult without one. I don't know about the flanges, just mimic the ones on the truck.

$700 for all three? You're better off getting a new turbo on ebay, lol.
 
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Old Apr 21, 2011 | 07:34 AM
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i can buy one, whenever my dad did his exhaust he just heated it up and bent it slowly. bet i could do the same damn thing.
 
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Old Apr 21, 2011 | 07:39 AM
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most of the pipes are a mandrel bend (don't crush in the corners when bent) trying to do it yourself can lead to restriction in the bends. unless you can do a mandrel bend. like everyone else was saying just keep stock size on the crossover and such because bigger pipes leads to more turbo lag. the only one that needs upsized is the DP
 
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Old Apr 21, 2011 | 11:20 AM
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Try D&B Muffler in Bozeman, they have been able to bend or match anything i need.
(406) 586-5038 I know that it is 200 miles from where you live but might save you alot of time and headache from doing it yourself.
 
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Old Apr 21, 2011 | 05:19 PM
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Wherebouts you from Jayme? I will give them a call here right directly. They should be able to make me all new pipe i guess then. Thanks a bunch haha.
 
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Old Apr 21, 2011 | 05:27 PM
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witch turbo do u have i have a non wasted one a local shop around here said they could make a me a new one for 75 bucks
 
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Old Apr 21, 2011 | 05:38 PM
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I have this turbo, I was told its wastegated(doesnt seem like it to me), the pic is the lower half of the airbox, you guys can tell better then the guy that sold it to me could, bein in Iraq I had to trust this guy to know his IDI.....I guess maybe not.

 
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