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air intrusion

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Old Apr 15, 2011 | 11:23 AM
  #1  
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air intrusion

okay my truck just started doing this just a couple days ago and it seems to be getting worse and worse. even about an hour to 2 hours after I cut it off and will die whenever I go to crank it again after running for a bout 5 seconds and then I have to purge the air out with the starter. i know this is a common problem but i have never had to fix it and have no experience with injectors and stuff can u tell me exactly what i need and how long it will take it to come in the mail i need it running good asap. also the purge system. thanks guys
 
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Old Apr 15, 2011 | 11:35 AM
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Are there any visible leaks on the injectors(little plastic caps connected with rubber fuel line)? If so, you need some viton O rings from online and some fuel line from your local auto store. Remember to lube the o-rings first. Your best bet for the line is bringing a sample of you current fuel line and matching it up at the store. I use 5/16 fuel line because it fits nice and tight on the caps. But I think most use 3/8.

Amazon.com: -111 Viton O-Ring, 75A Durometer, Black, 7/16" ID, 5/8" OD, 3/32" Width (Pack of 25): Industrial & Scientific
 
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Old Apr 15, 2011 | 02:04 PM
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McMaster-Carr
 
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Old Apr 15, 2011 | 02:13 PM
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Yep, those are the same, just depends where you get em'.
 
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Old Apr 15, 2011 | 02:23 PM
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ok thanks i think what im gonna do is buy the kit from Ford here and then just get some viton O-rings to use in place of the crappy o rings
 
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Old Apr 15, 2011 | 02:24 PM
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just lube rings with like vasoline/potroleum jelly?
 
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Old Apr 15, 2011 | 02:28 PM
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will the "Ford Installation Kit" from website below do the same as the one from factory?

Ford Products from Diesel Care!
 
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Old Apr 15, 2011 | 02:30 PM
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Here you go, I went and labeled the injector return lines, these are what causes air intrusion. And you need to pull the old rubber ones off and replace with a simple return line kit for the engine.

Labeled Parts:

Back:


Front:


New Fuel Line Kit:
Cardone 2K201 - Fuel Injector Installation Kit | O'Reilly Auto Parts - Local Auto Parts Store In Montana.

Pensacola Diesel:
Pensacola Fuel Injection | Worlds #1 Diesel Rebuilder - FORD 6.9L - 7.3L :: INSTALLATION KITS :: 83-89 6.9L/7.3L Injector Installation Kit
 
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Old Apr 15, 2011 | 02:45 PM
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Hey bud, having used that kits from pensacola, I don't recommend the it, anything cheap is cheap for a reason. The one from Oreillys don't look bad though.

Amazon.com: Delphi 7135-276 Injector Installation Kit: Automotive
 
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Old Apr 15, 2011 | 02:47 PM
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Originally Posted by Fordownsall
just lube rings with like vasoline/potroleum jelly?
Just saw this, ya, or motor oil.
 
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Old Apr 15, 2011 | 02:49 PM
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idk I really need to get this done before monday as my idi is my only transporation lol so i need to just go buy the 60-70 dollar kit from Ford / parts store... is it really that big of a deal to install the viton O-rings? check these out. these these kits are close and I can go buy instead of waiting on shipping. does the BWD look worth the xtra money?

http://shop.advanceautoparts.com/web..._933370120____

http://www.oreillyauto.com/site/c/de...2524&ppt=C0024

http://www.autozone.com/autozone/par...538_5058_21549
 
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Old Apr 15, 2011 | 03:03 PM
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No, even if it did, you should still get extra cause it is bound to start leaking again. Just wait till you get them leak free, you'll feel like you hit the jackpot, lol.
 
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Old Apr 15, 2011 | 03:15 PM
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ok so i can just install one of these kits and when it starts leaking again later on down the road ill have some viton O-rings to replace the crappy ones with
 
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Old Apr 15, 2011 | 03:18 PM
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oh and what about this guy right here? alot of guys use this to prime the air out in these trucks? do you use one snap?

Summit Racing SUM-G1438 - Summit Racing® Oil Pressure Safety Switch - Overview - SummitRacing.com
 
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Old Apr 15, 2011 | 03:30 PM
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Ya, any of those kits will work. Yes you can easily use those other rings at first, thats what I did and got tired of chasing leaks but it should work for the weekend. I don't need to prime my system, Its in perfect order so I have no air intrusion.
 
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